SG30100F AH AHR AHD Saddle Moving Surface Grinder

SG30100F AH AHR AHD Saddle Moving Surface Grinding Machine Technical parameters

Main parameters	Unit	SG30100F
Type		AH	AHR	AHD
Table size (L x W)	mm	1020x305 (40x12”)	1020x305 (40x12”)	1020x305 (40x12”)
Max longitudinal travel	mm	1130 (44”)	1130 (44”)	1130 (44”)
Max cross travel	mm	340 (13”)	340 (13”)	340 (13”)
Distance from spindle axis to table surface	mm	580 (23”)	580 (23”)	580 (23”)
Magnetic chuck size (L x W)	mm	1000x300 (39x12”)	1000x300 (39x12”)	1000x300 (39x12”)
Table longitudinal movement speed	m/min	7-23	7-23	7-23
Table transverse movement auto feed	mm	0.1~8	0.1~8	0.1~8
Table transverse movement rapid speed	mm/min	990	990	990
Table transverse movement handwheel feed	mm/div	0.02	0.02	0.02
Wheelhead vertical movement auto feed	mm			0.005-0.05
Wheelhead vertical movement rapid feed	mm/min		650	480
Wheelhead vertical movement handwheel feed	mm/div	0.005	0.005	0.005
Grinding wheel speed	rpm	1450(50Hz); 1750(60Hz)	1450(50Hz); 1750(60Hz)	1450(50Hz); 1750(60Hz)
Grinding wheel size (OD x W x ID)	mm	Φ350x40x127 (14x1.6x5”)	Φ350x40x127 (14x1.6x5”)	Φ350x40x127 (14x1.6x5”)
Spindle motor	kW	4	4	4
Hydraulic pump motor	kW	2.2	2.2	2.2
Cooling pump motor	kW	0.125	0.125	0.125
Elevating motor	kW		0.25	0.5
Cross feed motor	kW	0.04	0.04	0.04
Max load of table (including magnetic chuck)	kg	400	400	400
Total rated power	kW	9	9	9
Floor space (L x W)	mm	4400x2200x1900	4400x2200x1900	4400x2200x1900
Gross weight	kg	3300	3300	3300
Packing size (L x W x H)	mm	2950x2220x2210	2950x2220x2210	2950x2220x2210

 
Surface grinding is used to produce a smooth finish on flat surfaces. It is a widely used abrasive machining process in which a spinning wheel covered in rough particles (grinding wheel) cuts chips of metallic or nonmetallic substance from a workpiece, making a face of it flat or smooth.

Process
Surface grinding is the most common of the grinding operations. It is a finishing process that uses a rotating abrasive wheel to smooth the flat surface of metallic or nonmetallic materials to give them a more refined look by removing the oxide layer and impurities on work piece surfaces. This will also attain a desired surface for a functional 
purpose.

The surface grinder is composed of an abrasive wheel, a workholding device known as a chuck, and a reciprocating or rotary table. The chuck holds the material in place while it is being worked on. It can do this one of two ways: ferromagnetic pieces are held in place by a magnetic chuck, while non-ferromagnetic and nonmetallic pieces are held in place by vacuum or mechanical means. A machine vise (made from ferromagnetic steel or cast iron) placed on the magnetic chuck can be used to hold non-ferromagnetic workpieces if only a magnetic chuck is available.

Factors to consider in surface grinding are the material of the grinding wheel and the material of the piece being worked on.

Typical workpiece materials include cast iron and mild steel. These two materials don't tend to clog the grinding wheel while being processed. Other materials are aluminum, stainless steel, brass and some plastics. When grinding at high temperatures, the material tends to become weakened and is more inclined to corrode. This can also result in a loss of magnetism in materials where this is applicable.

The grinding wheel is not limited to a cylindrical shape and can have a myriad of options that are useful in transferring different geometries to the object being worked on. Straight wheels can be dressed by the operator to produce custom geometries. When surface grinding an object, one must keep in mind that the shape of the wheel will be transferred to the material of the object like a reverse image.

Equipment
SG30100F AH AHR AHD Saddle Moving Surface Grinder with electromagnetic chuck, inset shows a Manual magnetic chuck

Surface Grinding machines
A Surface Grinding machine/Surface grinder consists of an abrasive wheel, a chuck (a workpiece holding device), and a rotary table. The chuck is used to hold the material in place while the wheel and object are rotated to produce a smooth finish.

Surface Grinding machine/Surface grinder, which has a head that is lowered to a work piece, which is moved back and forth under the grinding wheel on a table that typically has a controllable permanent magnet (magnetic chuck) for use with magnetic stock (especially ferrous stock) but can have a vacuum chuck or other fixture means. The most common surface grinders have a grinding wheel rotating on a horizontal axis cutting around the circumference of the grinding wheel. Rotary surface grinders, commonly known as "Blanchard" style grinders, have a grinding head which rotates the grinding wheel on a vertical axis cutting on the end face of the grinding wheel, while a table rotates the work piece in the opposite direction underneath. This type of machine removes large amounts of material and grinds flat surfaces with noted spiral grind marks. It can also be used to make and sharpen metal stamping die sets, flat shear blades, fixture bases or any flat and parallel surfaces. FORTUNE PACIFIC Surface Grinding machine/Surface grinders can be manually operated or have CNC controls.

A grinding machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.

Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.

Overview of grinding machine
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.

Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.

Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.

Saddle Moving Surface Grinding Machine  Equipment
1. Coolant tank;
2. Standard electro magnetic chuck 300x1000;   
3. Balancing arbor;
4. Wheel flange and wheel;       
5. Wheel extractor;
6. Standard dressing stand (not include diamond pen);
7. Leveling wedge;
8. Tools and tool box;
 
Optionals
1. Luxurious splashing board;
2. Parallel wheel dresser;         
3. Oil tank guard;
4. Digital readout for Y/Z axis;
5. Balancing stand;
6. Diamond pen;

Discover the SG30100F-AH-AHR-AHD Saddle Moving Surface Grinder, your ultimate heavy-duty precision grinding solution for large mold bases, machinery plates, and automotive components. This robust saddle-type surface grinder features a rigid double-column structure, moving saddle design for exceptional stability, and a precision-ground crossfeed mechanism ensuring superior flatness and parallelism essential for mold making and precision engineering. Its powerful grinding head delivers high material removal rates while maintaining micron-level accuracy, backed by automatic downfeed and hydraulic table movement for consistent results. Operators value its user-friendly CNC control interface, minimal vibration characteristics, and durable construction guaranteeing long-term reliability in demanding industrial environments. Key components include the hardened bedways, precision spindle assembly, coolant filtration system, and optional digital readouts for critical dimension monitoring. Achieve unmatched surface finish quality on ferrous and non-ferrous metals with this versatile industrial grinder, optimizing workshop productivity for toolrooms, die shops, and heavy equipment manufacturers seeking reliable, high-output surface grinding equipment.

Ознакомьтесь с плоскошлифовальным станком SG30100F-AH-AHR-AHD типа "с подвижной кареткой" – идеальным решением для точного шлифования крупногабаритных деталей. Этот мощный станок для чистовой обработки поверхностей отличается жесткой двухстоечной конструкцией и уникальной схемой продольного перемещения каретки (saddle moving), обеспечивающей минимальную вибрацию и высочайшую точность при шлифовке пресс-форм, станин станков, плит и ответственных металлоконструкций. Принцип работы основан на продольном ходе стола и поперечном перемещении тяжелой каретки, что гарантирует исключительную стабильность и геометрическую точность (параллельность, плоскостность). Ключевые компоненты: закаленные направляющие, прецизионный шпиндель большой мощности, гидравлика подач, система подачи СОЖ с фильтрацией. Станок обеспечивает микронную точность, высокую производительность съема металла и выдающуюся надежность для цехов обработки металла, инструментального производства и ремонтных мастерских, где критичны чистота поверхности и долговечность оборудования. Выбирайте этот промышленный шлифовальный станок для бескомпромиссного качества обработки сталей, чугунов и сплавов.

Khám phá Máy mài bề mặt di chuyển bàn SG30100F-AH-AHR-AHD, giải pháp mài phẳng công nghiệp hiệu suất cao hoàn hảo cho khuôn mẫu lớn, tấm máy móc và chi tiết ô tô. Máy mài kiểu bàn di động (saddle moving surface grinder) này có kết cấu cột đôi cứng vững, thiết kế bàn trượt chắc chắn giảm rung động tối đa và cơ chế chạy dao ngang chính xác cao, đảm bảo độ phẳng và song song vượt trội cần thiết cho gia công khuôn và cơ khí chính xác. Đầu mài công suất lớn mang lại tốc độ cắt gọt kim loại cao trong khi vẫn duy trì độ chính xác micromet, hỗ trợ chạy dao tự động và bàn thủy lực cho kết quả ổn định. Người vận hành đánh giá cao giao diện điều khiển CNC thân thiện, độ rung thấp và cấu trúc bền bỉ đảm bảo độ tin cậy lâu dài trong môi trường sản xuất khắc nghiệt. Các thành phần chính gồm đường trượt tôi cứng, cụm trục chính chính xác, hệ thống lọc dung dịch làm nguội và hệ thống hiển thị số DRO tùy chọn. Đạt chất lượng bề mặt hoàn hảo trên kim loại đen và màu với máy mài đa năng công nghiệp này, tối ưu hóa năng suất cho xưởng dụng cụ, sản xuất khuôn và nhà sản xuất thiết bị nặng cần máy mài bề mặt hiệu suất cao, đáng tin cậy.

พบเครื่องกลึงผิวระนาบแบบโต๊ะเลื่อน SG30100F-AH-AHR-AHD โซลูชั่นเครื่องกลึงผิวระนาบอุตสาหกรรมประสิทธิภาพสูงสำหรับแม่พิมพ์ขนาดใหญ่ แผ่นเครื่องจักร และชิ้นส่วนยานยนต์ เครื่องกลึงผิวระนาบแบบโต๊ะเลื่อน (saddle moving surface grinder) นี้มีโครงสร้างเสาคู่ที่แข็งแกร่ง การออกแบบโต๊ะเลื่อนที่มั่นคงลดการสั่นสะเทือนสูงสุด และกลไกการป้อนขวางความแม่นยำสูง รับประกันความเรียบและความขนานที่ยอดเยี่ยมซึ่งจำเป็นสำหรับการผลิตแม่พิมพ์และการกลึงเครื่องกลความแม่นยำ หัวกลึงกำลังสูงช่วยให้อัตราการกัดโลหะสูงในขณะที่ยังคงความแม่นยำระดับไมครอน รองรับการป้อนอัตโนมัติและโต๊ะไฮดรอลิกเพื่อผลลัพธ์ที่สม่ำเสมอ ผู้ปฏิบัติงานชื่นชอบอินเทอร์เฟซควบคุม CNC ที่ใช้งานง่าย การสั่นสะเทือนต่ำ และโครงสร้างที่ทนทานรับประกันความน่าเชื่อถือในระยะยาวในสภาพแวดล้อมการผลิตที่รุนแรง ส่วนประกอบหลัก ได้แก่ ทางเลื่อนชุบแข็ง ชุดสปินเดิลความแม่นยำสูง ระบบกรองสารหล่อเย็น และระบบแสดงผลดิจิตอล DRO ตัวเลือก บรรลุคุณภาพผิวหน้าที่สมบูรณ์แบบบนเหล็กและโลหะที่ไม่ใช่เหล็กด้วยเครื่องกลึงอเนกประสงค์อุตสาหกรรมนี้ เพิ่มประสิทธิภาพการผลิตสำหรับห้องเครื่องมือ การผลิตแม่พิมพ์ และผู้ผลิตอุปกรณ์หนักที่ต้องการเครื่องกลึงผิวระนาบประสิทธิภาพสูงที่น่าเชื่อถือ

Temui Mesin Pengisar Permukaan Saddle Moving SG30100F-AH-AHR-AHD, penyelesaian pengisaran permukaan industri berketepatan tinggi untuk acuan besar, plat jentera dan komponen automotif. Mesin pengisar jenis saddle moving (saddle moving surface grinder) ini mempunyai struktur tiang berkembar tegar, reka bentuk pelana bergerak yang stabil mengurangkan getaran maksimum dan mekanisme suapan melintang ketepatan tinggi, memastikan kelicinan dan keselarian unggul penting untuk pembuatan acuan dan kejuruteraan ketepatan. Kepala pengisar berkuasa tinggi memberikan kadar penyingkiran logam tinggi sambil mengekalkan ketepatan mikron, disokong oleh suapan menurun automatik dan pergerakan meja hidraulik untuk keputusan konsisten. Pengendali menghargai antara muka kawalan CNC mesra pengguna, ciri getaran minima dan binaan tahan lasak menjamin kebolehpercayaan jangka panjang dalam persekitaran perindustrian yang mencabar. Komponen utama termasuk landasan sadur keras, pemasangan spindle ketepatan, sistem penapisan penyejuk dan pilihan sistem bacaan digital (DRO). Capai kualiti kemasan permukaan terbaik pada logam ferus dan bukan ferus dengan mesin pengisar serba guna industri ini, mengoptimumkan produktiviti bengkel untuk bilik alat, kedai acuan dan pengeluar peralatan berat yang memerlukan mesin pengisar permukaan output tinggi dan boleh dipercayai.

Tuklasin ang SG30100F-AH-AHR-AHD Saddle Moving Surface Grinder, ang iyong pang-industriya na high-precision grinding solution para sa malalaking mold base, machinery plate, at automotive component. Ang makapangyarihang saddle-type surface grinder na ito ay may matibay na double-column structure, moving saddle design para sa pambihirang stability, at precision-ground crossfeed mechanism na nagsisiguro ng superior flatness at parallelism na mahalaga sa mold making at precision engineering. Ang malakas nitong grinding head ay naghahatid ng mataas na material removal rate habang pinapanatili ang micron-level accuracy, suportado ng automatic downfeed at hydraulic table movement para sa pare-parehong resulta. Pinahahalagahan ng mga operator ang user-friendly nitong CNC control interface, minimal vibration characteristics, at matibay na konstruksyon na naggarantiya ng long-term reliability sa mga mapaghamong industrial environment. Pangunahing komponente ang hardened bedways, precision spindle assembly, coolant filtration system, at opsyonal na digital readout para sa critical dimension monitoring. Makamit ang walang kapantay na surface finish quality sa ferrous at non-ferrous metal gamit ang versatile industrial grinder na ito, ino-optimize ang productivity ng workshop para sa toolroom, die shop, at heavy equipment manufacturer na naghahanap ng reliable, high-output surface grinding equipment.

Scopri la Rettificatrice a Movimento della Sella SG30100F-AH-AHR-AHD, la soluzione industriale di rettifica superficiale di precisione ad alte prestazioni per basi stampi di grandi dimensioni, piastre per macchinari e componenti automotive. Questa robusta rettificatrice per superfici piane a movimento della sella (saddle moving surface grinder) presenta una rigida struttura a doppia colonna, un design a slitta mobile per un'eccezionale stabilità e un preciso meccanismo di avanzamento trasversale che garantisce planarità e parallelismo superiori essenziali per la costruzione di stampi e lavorazioni di precisione. La potente testa di rettifica offre elevati tassi di asportazione del materiale mantenendo un'accuratezza a livello micron, supportata da un avanzamento automatico verticale e un movimento idraulico del tavolo per risultati costanti. Gli operatori apprezzano l'interfaccia di controllo CNC user-friendly, le caratteristiche di vibrazione ridotta e la costruzione durevole che garantisce affidabilità a lungo termine in ambienti industriali impegnativi. Componenti principali includono guide temprate, gruppo mandrino di precisione, sistema di filtraggio del refrigerante e display digitali opzionali per il monitoraggio dimensionale critico. Ottieni una qualità di finitura superficiale ineguagliabile su metalli ferrosi e non ferrosi con questa versatile rettificatrice industriale, ottimizzando la produttività dell'officina per reparti utensili, officine stampi e produttori di macchinari pesanti alla ricerca di un'affidabile rettificatrice superficiale ad alta produttività.

SG30100F-AH-AHR-AHD Saddle Moving Yüzey Taşlama Tezgahını keşfedin, büyük kalıp tabanları, makine plakaları ve otomotiv parçaları için nihai ağır hizmet hassas taşlama çözümünüz. Bu sağlam sürgülü tip yüzey taşlama makinesi (saddle moving surface grinder), kalıpçılık ve hassas imalat için gerekli olan üstün düzlük ve paralellik sağlayan rijit çift sütunlu yapı, hareketli sürgü tasarımı ve hassas zımpara tablalı enine ilerleme mekanizmasına sahiptir. Güçlü taşlama kafası, mikron seviyesinde hassasiyet korurken yüksek malzeme kaldırma hızı sunar; tutarlı sonuçlar için otomatik dikey ilerleme ve hidrolik tabla hareketi ile desteklenir. Operatörler, zorlu endüstriyel ortamlarda uzun vadeli güvenilirlik sağlayan kullanıcı dostu CNC kontrol arayüzünü, minimum titreşim özelliklerini ve dayanıklı yapıyı takdir eder. Ana bileşenler sertleştirilmiş yatak yolları, hassas mil grubu, soğutma sıvısı filtrasyon sistemi ve kritik boyut izleme için opsiyonel dijital okuma sistemini içerir. Bu çok yönlü endüstriyel taşlama makinesiyle demirli ve demirsiz metallerde eşsiz yüzey bitirme kalitesine ulaşın, güvenilir, yüksek verimli yüzey taşlama ekipmanı arayan takımhaneler, kalıphane ve ağır ekipman üreticileri için atölye verimliliğini optimize edin.

Découvrez la Rectifieuse de Surface à Déplacement par Coulisseau SG30100F-AH-AHR-AHD, votre solution ultime de rectification plane de précision robuste pour grandes bases de moules, plaques machines et composants automobiles. Cette rectifieuse plane robuste de type à coulisseau mobile (saddle moving surface grinder) présente une structure rigide à double colonne, un design de coulisseau mobile pour une stabilité exceptionnelle et un mécanisme d'avance transversale de précision assurant une planéité et un parallélisme supérieurs essentiels pour le moulage et l'usinage de précision. Sa puissante tête de rectification offre des taux d'enlèvement de matière élevés tout en maintenant une précision au micron, soutenue par une avance verticale automatique et un mouvement de table hydraulique pour des résultats constants. Les opérateurs apprécient son interface de commande CNC conviviale, ses caractéristiques de vibration minimale et sa construction durable garantissant une fiabilité à long terme dans les environnements industriels exigeants. Les composants principaux incluent des glissières trempées, un ensemble broche de précision, un système de filtration de liquide de refroidissement et des afficheurs numériques optionnels pour le suivi dimensionnel critique. Obtenez une qualité de finition de surface inégalée sur les métaux ferreux et non ferreux avec cette rectifieuse industrielle polyvalente, optimisant la productivité de l'atelier pour les salles d'outillage, les ateliers de matrices et les fabricants d'équipements lourds recherchant une rectifieuse plane fiable à haut rendement.

Surface grinding is used to produce a smooth finish on flat surfaces. It is a widely used abrasive machining process in which a spinning wheel covered in rough particles (grinding wheel) cuts chips of metallic or nonmetallic substance from a workpiece, making a face of it flat or smooth.

Process
Surface grinding is the most common of the grinding operations. It is a finishing process that uses a rotating abrasive wheel to smooth the flat surface of metallic or nonmetallic materials to give them a more refined look by removing the oxide layer and impurities on work piece surfaces. This will also attain a desired surface for a functional 
purpose.

The surface grinder is composed of an abrasive wheel, a workholding device known as a chuck, and a reciprocating or rotary table. The chuck holds the material in place while it is being worked on. It can do this one of two ways: ferromagnetic pieces are held in place by a magnetic chuck, while non-ferromagnetic and nonmetallic pieces are held in place by vacuum or mechanical means. A machine vise (made from ferromagnetic steel or cast iron) placed on the magnetic chuck can be used to hold non-ferromagnetic workpieces if only a magnetic chuck is available.

Factors to consider in surface grinding are the material of the grinding wheel and the material of the piece being worked on.

Typical workpiece materials include cast iron and mild steel. These two materials don't tend to clog the grinding wheel while being processed. Other materials are aluminum, stainless steel, brass and some plastics. When grinding at high temperatures, the material tends to become weakened and is more inclined to corrode. This can also result in a loss of magnetism in materials where this is applicable.

The grinding wheel is not limited to a cylindrical shape and can have a myriad of options that are useful in transferring different geometries to the object being worked on. Straight wheels can be dressed by the operator to produce custom geometries. When surface grinding an object, one must keep in mind that the shape of the wheel will be transferred to the material of the object like a reverse image.