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Technical parameters of Machine IG800 CNC Internal Cylindrical Grinding Machine
Main Applications
This machine is mainly applicable for the grinding process of large sized bearing ring inner bore, end face and etc.
Main Structure and Features
1. Complete full enclosure, viewing window with mesh and equipped with PMMA for the protection;
2. Manual worm and gear for the headstock chain wheel rotation, worktable reciprocation and grinding wheelhead feeding;
3. Taiwan HIWIN linear guideway with super high loading capacity, rigidity working accuracy and low friction is applied for the worktable reciprocation. The guideway install base of X axis and Z axis is mutually perpendicular, ball screws for each axis are also from Taiwan HIWIN, which endures the accuracy and rigidity of machine reciprocation motion;
4. Siemens 802DLS servo system, two axes, CCU3, PCU20, 611D drive, which is dedicated for grinders, is reliable for interpolation, and oscillation while end face. 10.4” LCD color screen with automatic fault diagnosis, fault alarm and records;
5. Portable B-MPI, axis and multiplying rate selectable, which ensures the adjustment and tool setting, specially suitable for medium mass production with various products;
6. Guideways and ball screws are all designed with protection cover which ensures the machine accuracy and life time;
7. Machine headstock equipped with a four-jaw chuck, Φ1000, manual operation for clamp and loading/unloading. Extra equipped with one self-centering four-jaw linkage chuck which is capable for each jaw with micro adjustment;
8. Three sets of grinding wheelhead configurations: Φ70~Φ250, Φ250~Φ400, and Φ400~Φ800, with NSK bearings;
9. Fixed single-point linear grinding wheel dresser;
10. Self-made magnetic separation and paper filtration system for cooling requirement. System capacity:480L, flow 100L/min, and filter fineness≤10~20μm;
Internal Grinders
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
A grinding machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
Overview
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.
Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.
Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
| Main parameters | Unit | IG800 CNC | |
|---|---|---|---|
| Grinding hole diameter | mm | Φ70-Φ800 | |
| Max. grinding depth | mm | 450 | |
| Max. workpiece swivel diameter | mm | Φ1000 | |
| Rotate speed of grinding spindle | r/min | 5-35 | |
| Four-jaw chuck | mm | Φ1000 | |
| Max. longitudinal movement of headstock | mm | 350 | |
| Move speed of X axis | m/min | 10 | |
| Resolution of X axis | mm | 0.001 | |
| Max. stroke of X axis | mm | 260 | |
| Move speed of Z axis | m/min | 10 | |
| Resolution of Z axis | mm | 0.001 | |
| Max. stroke of Z axis | mm | 650 | |
| Max. weight of workpiece | kg | 800 | |
| Max. diameter of grinding wheel | mm | Φ350 | |
| Max. width of grinding wheel | mm | 125 | |
| Peripheral speed of grinding wheel | m/min | ≤35 | |
| Max. swing angle of headstock | degree | 20° | |
| Machine dimension | mm | 4550x2200x2400 | |
| Machine power | kW | 25 | |
| Machine working accuracy | Roundness for inner bore | mm | 0.005 |
| Cylindricity for inner bore | mm | 0.008 | |
| Roughness for inner bore | µm | ≤ Ra0.63 | |
| Perpendicularity for the end face to inner bore | mm | ≤0.004 (based on max. value) | |
| Roughness for end face | µm | Ra0.8 | |
| Dimension dispersion | mm | ≤0.006 | |
This machine is mainly applicable for the grinding process of large sized bearing ring inner bore, end face and etc.
Main Structure and Features
1. Complete full enclosure, viewing window with mesh and equipped with PMMA for the protection;
2. Manual worm and gear for the headstock chain wheel rotation, worktable reciprocation and grinding wheelhead feeding;
3. Taiwan HIWIN linear guideway with super high loading capacity, rigidity working accuracy and low friction is applied for the worktable reciprocation. The guideway install base of X axis and Z axis is mutually perpendicular, ball screws for each axis are also from Taiwan HIWIN, which endures the accuracy and rigidity of machine reciprocation motion;
4. Siemens 802DLS servo system, two axes, CCU3, PCU20, 611D drive, which is dedicated for grinders, is reliable for interpolation, and oscillation while end face. 10.4” LCD color screen with automatic fault diagnosis, fault alarm and records;
5. Portable B-MPI, axis and multiplying rate selectable, which ensures the adjustment and tool setting, specially suitable for medium mass production with various products;
6. Guideways and ball screws are all designed with protection cover which ensures the machine accuracy and life time;
7. Machine headstock equipped with a four-jaw chuck, Φ1000, manual operation for clamp and loading/unloading. Extra equipped with one self-centering four-jaw linkage chuck which is capable for each jaw with micro adjustment;
8. Three sets of grinding wheelhead configurations: Φ70~Φ250, Φ250~Φ400, and Φ400~Φ800, with NSK bearings;
9. Fixed single-point linear grinding wheel dresser;
10. Self-made magnetic separation and paper filtration system for cooling requirement. System capacity:480L, flow 100L/min, and filter fineness≤10~20μm;
Internal Grinders
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
A grinding machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
Overview
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.
Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.
Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
Main Structure and Features
1. Complete full enclosure, viewing window with mesh and equipped with PMMA for the protection;
2. Manual worm and gear for the headstock chain wheel rotation, worktable reciprocation and grinding wheelhead feeding;
3. Taiwan HIWIN linear guideway with super high loading capacity, rigidity working accuracy and low friction is applied for the worktable reciprocation. The guideway install base of X axis and Z axis is mutually perpendicular, ball screws for each axis are also from Taiwan HIWIN, which endures the accuracy and rigidity of machine reciprocation motion;
4. Siemens 802DLS servo system, two axes, CCU3, PCU20, 611D drive, which is dedicated for grinders, is reliable for interpolation, and oscillation while end face. 10.4” LCD color screen with automatic fault diagnosis, fault alarm and records;
5. Portable B-MPI, axis and multiplying rate selectable, which ensures the adjustment and tool setting, specially suitable for medium mass production with various products;
6. Guideways and ball screws are all designed with protection cover which ensures the machine accuracy and life time;
7. Machine headstock equipped with a four-jaw chuck, Φ1000, manual operation for clamp and loading/unloading. Extra equipped with one self-centering four-jaw linkage chuck which is capable for each jaw with micro adjustment;
8. Three sets of grinding wheelhead configurations: Φ70~Φ250, Φ250~Φ400, and Φ400~Φ800, with NSK bearings;
9. Fixed single-point linear grinding wheel dresser;
10. Self-made magnetic separation and paper filtration system for cooling requirement. System capacity:480L, flow 100L/min, and filter fineness≤10~20μm;
1. Complete full enclosure, viewing window with mesh and equipped with PMMA for the protection;
2. Manual worm and gear for the headstock chain wheel rotation, worktable reciprocation and grinding wheelhead feeding;
3. Taiwan HIWIN linear guideway with super high loading capacity, rigidity working accuracy and low friction is applied for the worktable reciprocation. The guideway install base of X axis and Z axis is mutually perpendicular, ball screws for each axis are also from Taiwan HIWIN, which endures the accuracy and rigidity of machine reciprocation motion;
4. Siemens 802DLS servo system, two axes, CCU3, PCU20, 611D drive, which is dedicated for grinders, is reliable for interpolation, and oscillation while end face. 10.4” LCD color screen with automatic fault diagnosis, fault alarm and records;
5. Portable B-MPI, axis and multiplying rate selectable, which ensures the adjustment and tool setting, specially suitable for medium mass production with various products;
6. Guideways and ball screws are all designed with protection cover which ensures the machine accuracy and life time;
7. Machine headstock equipped with a four-jaw chuck, Φ1000, manual operation for clamp and loading/unloading. Extra equipped with one self-centering four-jaw linkage chuck which is capable for each jaw with micro adjustment;
8. Three sets of grinding wheelhead configurations: Φ70~Φ250, Φ250~Φ400, and Φ400~Φ800, with NSK bearings;
9. Fixed single-point linear grinding wheel dresser;
10. Self-made magnetic separation and paper filtration system for cooling requirement. System capacity:480L, flow 100L/min, and filter fineness≤10~20μm;
Ideal for automotive, aerospace, and tooling industries, enhancing efficiency with user-friendly programming.
Discover the advanced IG800 CNC Internal Cylindrical Grinding Machine engineered for supreme precision in machining internal surfaces like bearing races hydraulic cylinders and precision bores. This high-rigidity machine utilizes a rotating grinding wheel synchronized with CNC-controlled workpiece rotation achieving tolerances within 0.001mm. Key components include a robust cast iron base a high-speed grinding spindle a precision CNC system for automated cycles and an integrated coolant management system. Widely applied in automotive aerospace toolmaking and bearing industries it excels in high-volume production of complex internal geometries. Advantages encompass exceptional surface finish minimal setup time automated wheel dressing high repeatability and reduced operator intervention. Its rigid construction minimizes vibration ensuring consistent accuracy while features like automatic size compensation enhance long-term reliability. Ideal for manufacturers demanding unmatched dimensional accuracy in internal bore grinding operations this industrial grinder boosts productivity and reduces scrap rates significantly.
Откройте для себя высокоточный станок IG800 CNC для внутреннего круглого шлифования предназначенный для обработки внутренних поверхностей таких как дорожки качения подшипников гидравлические цилиндры и прецизионные отверстия. Этот промышленный шлифовальный станок с ЧПУ отличается высокой жесткостью. В основе процесса вращающийся шлифовальный круг синхронизированный с ЧПУ-управляемым вращением заготовки обеспечивающий точность до 0.001 мм. Ключевые компоненты массивная чугунная станина высокоскоростной шлифовальный шпиндель прецизионная система ЧПУ для автоматических циклов и интегрированная система подачи СОЖ. Применяется в автомобильной аэрокосмической промышленности инструментальном производстве и производстве подшипников для высокообъемного изготовления сложных внутренних профилей. Преимущества исключительная чистота поверхности минимальное время наладки автоматическая правка круга высокая повторяемость снижение вмешательства оператора. Жесткая конструкция минимизирует вибрацию гарантируя стабильную точность а функции автоматической компенсации размера повышают надежность. Идеален для производителей требующих высочайшей точности внутреннего шлифования повышая производительность и снижая брак.
Conozca la avanzada rectificadora cilíndrica interna IG800 CNC diseñada para precisión suprema en superficies internas como pistas de rodamientos cilindros hidráulicos y barrenados de alta exactitud. Esta rectificadora industrial de alta rigidez emplea un muela giratoria sincronizada con rotación controlada por CNC de la pieza logrando tolerancias de 0.001mm. Componentes clave base robusta de hierro fundido husillo de rectificado de alta velocidad sistema CNC de precisión para ciclos automatizados y sistema integrado de refrigerante. Ampliamente aplicada en automoción aeroespacial fabricación de herramientas e industria de rodamientos destaca en producción de alto volumen de geometrías internas complejas. Ventajas: acabado superficial excepcional mínimo tiempo de preparación afilado automático de muelas alta repetibilidad reducción de intervención del operario. Su construcción rígida minimiza vibraciones asegurando precisión constante mientras funciones como compensación automática de tamaño mejoran fiabilidad a largo plazo. Esencial para fabricantes exigiendo precisión dimensional insuperable en rectificado interno de agujeros esta máquina herramienta aumenta productividad y reduce desechos significativamente.
Descubra a avançada Retificadora Cilíndrica Interna CNC IG800 projetada para usinagem de superfícies internas com precisão extrema como pistas de rolamentos cilindros hidráulicos e furos precisos. Esta máquina de retificar industrial de alta rigidez utiliza um rebolo rotativo sincronizado com rotação da peça controlada por CNC alcançando tolerâncias de 0.001mm. Componentes principais base robusta em ferro fundido eixo de retificação de alta velocidade sistema CNC preciso para ciclos automatizados e sistema integrado de refrigeração. Amplamente aplicada nas indústrias automotiva aeroespacial ferramenteira e de rolamentos destaca-se na produção em alta volume de geometrias internas complexas. Vantagens: acabamento superficial excepcional tempo mínimo de setup dressagem automática de rebolo alta repetibilidade redução da intervenção do operador. Construção rígida minimiza vibração assegurando precisão consistente enquanto funções como compensação automática de tamanho aumentam a confiabilidade. Ideal para fabricantes exigindo precisão dimensional inigualável em retificação interna de furos este equipamento industrial aumenta produtividade e reduz taxa de refugo.
Temukan Mesin Gerinda Silinder Dalam CNC IG800 canggih dirancang untuk presisi tertinggi dalam menggerinda permukaan internal seperti alur bantalan silinder hidrolik dan lubang presisi. Mesin industri grinding CNC kekakuan tinggi ini menggunakan roda gerinda berputar yang disinkronkan dengan putaran benda kerja dikontrol CNC mencapai toleransi hingga 0.001mm. Komponen utama: alas besi cor kokoh spindle gerinda kecepatan tinggi sistem CNC presisi untuk siklus otomatis dan sistem pendingin terintegrasi. Banyak digunakan di otomotif dirgantara pembuatan alat dan industri bearing unggul dalam produksi volume tinggi geometri internal kompleks. Keunggulan: hasil permukaan sangat halus waktu setup minimal dressing roda otomatis repetibilitas tinggi pengurangan intervensi operator. Konstruksi kaku minimalkan getaran menjamin akurasi konsisten sementara fitur seperti kompensasi ukuran otomatis meningkatkan keandalan jangka panjang. Solusi utama untuk manufaktur membutuhkan ketepatan dimensi tak tertandingi dalam penggerindaan lubang internal mesin perkakas ini meningkatkan produktivitas dan mengurangi tingkat scrap.
دستگاه سنگ زنی داخلی سیلندری CNC مدل IG800 را کشف کنید دستگاهی پیشرفته برای سنگ زنی دقیق سطوح داخلی مانند رینگ های بلبرینگ سیلندرهای هیدرولیک و سوراخ های دقیق. این دستگاه سنگ محکم صنعتی با کنترل CNC از یک سنگ چرخان هماهنگ با چرخش قطعه کار کنترل شده توسط CNC استفاده می کند و به تلرانس 0.001 میلی متر دست می یابد. اجزای کلیدی شامل پایه چدنی محکم اسپیندل سنگ با سرعت بالا سیستم CNC دقیق برای چرخه های خودکار و سیستم خنک کننده یکپارچه است. کاربرد گسترده در صنایع خودرو هوافضا ابزارسازی و یاتاقان سازی برای تولید انبوه اشکال داخلی پیچیده. مزایا: پرداخت سطح استثنایی زمان راه اندازی کم اصلاح خودکار سنگ تکرارپذیری بالا کاهش دخالت اپراتور. ساختار صلب لرزش را به حداقل می رساند و دقت ثابتی را تضمین می کند در حالی که ویژگی هایی مانند جبران اندازه خودکار قابلیت اطمینان بلندمدت را افزایش می دهد. ایده آل برای تولیدکنندگانی که به دقت ابعادی بی نظیر در سنگ زنی سوراخ داخلی نیاز دارند این دستگاه صنعتی بهره وری را افزایش داده و ضایعات را کاهش می دهد.
Khám phá Máy mài lỗ trụ CNC IG800 tiên tiến được thiết kế để gia công chính xác cao các bề mặt bên trong như rãnh vòng bi xy lanh thủy lực và lỗ chính xác. Máy mài công nghiệp CNC cứng vững này sử dụng đá mài quay đồng bộ với phôi quay điều khiển CNC đạt dung sai 0.001mm. Thành phần chính: bệ gang cứng trục mài tốc độ cao hệ thống CNC chính xác cho chu trình tự động hệ thống làm mát tích hợp. Ứng dụng rộng trong ô tô hàng không chế tạo dụng cụ và ngành ổ trục vượt trội trong sản xuất khối lượng lớn hình dạng lỗ phức tạp. Ưu điểm: bề mặt hoàn thiện vượt trội thời gian thiết lập ít mài đá tự động độ lặp lại cao giảm can thiệp vận hành. Kết cấu cứng giảm thiểu rung động đảm bảo độ chính xác ổn định trong khi các tính năng như bù kích thước tự động tăng độ tin cậy lâu dài. Lý tưởng cho nhà sản xuất yêu cầu độ chính xác kích thước vô song khi mài lỗ trong máy công cụ này tăng năng suất giảm tỷ lệ phế phẩm.
ค้นพบเครื่องกลึงกลมภายในแบบ CNC รุ่น IG800 ขั้นสูง ออกแบบสำหรับงานกลึงพื้นผิวภายในอย่างแม่นยำสูง เช่น แบริ่งกระบอกไฮดรอลิกและรูความแม่นยำ เครื่องกลึงกลมภายใน CNC อุตสาหกรรมนี้มีความแข็งแกร่งสูง ใช้ล้อหินเจียรหมุนพร้อมชิ้นงานควบคุมด้วย CNC บรรลุความคลาดเคลื่อน 0.001 มม. ส่วนประกอบหลัก: ฐานเหล็กหล่อแข็งแกนหมุนหินเจียรความเร็วสูงระบบ CNC แม่นยำสำหรับวงจรอัตโนมัติระบบหล่อเย็นแบบบูรณาการ นำไปใช้ในอุตสาหกรรมยานยนต์ อวกาศ เครื่องมือและแบริ่ง เก่งในการผลิตปริมาณสูงรูปทรงภายในซับซ้อน ข้อได้เปรียบ: ผิวงานเรียบเนียนพิเศษ เวลาตั้งเครื่องน้อย ลับคมล้ออัตโนมัติ ความแม่นยำซ้ำสูง ลดการแทรกแซงของผู้ปฏิบัติงาน โครงสร้างแข็งแรงลดการสั่นสะเทือนรับประกันความแม่นยำสม่ำเสมอ ในขณะที่ฟังก์ชั่นเช่นชดเชยขนาดอัตโนมัติเพิ่มความน่าเชื่อถือระยะยาว เหมาะสำหรับผู้ผลิตที่ต้องการความแม่นยำมิติเหนือชั้นในการเจียรรูภายใน เครื่องมือเครื่องจักรนี้เพิ่มผลิตภาพลดอัตราของเสีย.
Temui Mesin Pengisar Silinder Dalaman CNC IG800 termaju direka untuk ketepatan tinggi mengisar permukaan dalaman seperti alur galas silinder hidraulik dan lubang tepat. Mesin pengisar CNC industri kekakuan tinggi ini menggunakan roda pengisar berputar yang diselaraskan dengan putaran kerja dikawal CNC mencapai toleransi 0.001mm. Komponen utama: besi tuang asas kukuh gelendong pengisar kelajuan tinggi sistem CNC tepat untuk kitaran automatik sistem penyejuk bersepadu. Digunakan dalam automotif aeroangkasa pembuatan alat dan industri galas cemerlang dalam pengeluaran volum tinggi geometri dalaman kompleks. Kelebihan: kemasan permukaan unggul masa persediaan minima pelaras roda automatik kebolehulangan tinggi pengurangan campur tangan operator. Pembinaan tegar mengurangkan getaran menjamin ketepatan konsisten sementara ciri seperti pampasan saiz automatik meningkatkan kebolehpercayaan jangka panjang. Sesuai untuk pembuatan memerlukan ketepatan dimensi tiada tandingan dalam pengisaran lubang dalaman mesin industri ini meningkatkan produktiviti mengurangkan kadar skrap.
Tuklasin ang advanced na IG800 CNC Internal Cylindrical Grinding Machine na idinisenyo para sa mataas na presisyon sa paggiling ng mga panloob na ibabaw tulad ng bearing races hydraulic cylinders at precision holes. Ang matibay na pang-industriya CNC grinding machine na ito ay gumagamit ng umiikot na grinding wheel na sinabayan ng CNC-controlled workpiece rotation na nakakamit ng tolerance na 0.001mm. Mga pangunahing bahagi: matibay na cast iron base high-speed grinding spindle precision CNC system para sa automated cycle at integrated coolant system. Malawakang ginagamit sa automotive aerospace toolmaking at bearing industries mahusay sa high-volume production ng kumplikadong internal geometries. Mga benepisyo: pambihirang surface finish kaunting setup time automated wheel dressing mataas na repeatability at nabawasan ang operator intervention. Ang matibay na disenyo nito ay nagpapaliit ng vibration tinitiyak ang tuluy-tuloy na katumpakan habang ang mga feature gaya ng automatic size compensation ay nagpapataas ng long-term reliability. Perpekto para sa mga manufacturer na nangangailangan ng walang kapantay na dimensional accuracy sa internal bore grinding operations itong pang-industriyang makina ay nagpapataas ng productivity at nagpapababa ng scrap rates.
Yüksek hassasiyetli IG800 CNC İç Silindirik Taşlama Makinesini keşfedin rulman yatakları hidrolik silindirler ve hassas delikler gibi iç yüzeylerin işlenmesi için tasarlanmıştır. Bu endüstriyel taşlama makinesi yüksek rijitliğe sahiptir CNC kontrollü iş parçası dönüşü ile senkronize dönen taşlama çarkı kullanarak 0.001mm toleranslara ulaşır. Temel bileşenler: sağlam dökme demir taban yüksek hızlı taşlama mili otomatik döngüler için hassas CNC sistemi entegre soğutma sistemi. Otomotiv havacılık takım imalatı ve rulman endüstrilerinde yaygın olarak kullanılır karmaşık iç geometrilerin yüksek hacimli üretiminde üstündür. Avantajlar: üstün yüzey kalitesi kısa kurulum süresi otomatik taşlama çarkı düzeltme yüksek tekrarlanabilirlik operatör müdahalesinin azalması. Sağlam yapısı titreşimi minimize ederek tutarlı doğruluk sağlarken otomatik boyut kompanzasyonu gibi özellikler uzun vadeli güvenilirliği artırır. İç delik taşlama operasyonlarında eşsiz boyutsal hassasiyet gerektiren üreticiler için ideal olan bu endüstriyel makine verimliliği artırır fire oranlarını düşürür.
اكتشف آلة الطحن الأسطواني الداخلي CNC المتقدمة IG800 المصممة لدقة فائقة في تشغيل الأسطح الداخلية مثل حلقات المحامل والأسطوانات الهيدروليكية والفتحات الدقيقة. تستخدم ماكينة التجليخ الصناعية CNC عالية الصلابة هذه عجلة جلخ دوارة متزامنة مع دوران قطعة العمل المتحكم فيه بواسطة CNC لتحقيق تفاوتات تصل إلى 0.001 مم. المكونات الرئيسية: قاعدة حديد زهر قوية مغزل تجليخ عالي السرعة نظام CNC دقيق لدورات التشغيل الآلي نظام تبريد متكامل. تستخدم على نطاق واسع في صناعات السيارات والفضاء وصناعة الأدوات والمحامل وتتفوق في الإنتاج عالي الحجم للأشكال الداخلية المعقدة. المزايا: تشطيب سطح استثنائي وقت إعداد قليل تصحيح عجلة الجلخ آليًا تكرار عالٍ تقليل تدخل المشغل. يقلل بناؤها الصلب من الاهتزاز ويضمن دقة ثابتة بينما تعمل ميزات مثل التعويض التلقائي للحجم على تعزيز الموثوقية طويلة المدى. مثالية للشركات المصنعة التي تتطلب دقة أبعاد لا مثيل لها في عمليات جلخ الثقوب الداخلية تزيد هذه الآلة الصناعية الإنتاجية وتقلل معدلات الهدر.
Discover the advanced IG800 CNC Internal Cylindrical Grinding Machine engineered for supreme precision in machining internal surfaces like bearing races hydraulic cylinders and precision bores. This high-rigidity machine utilizes a rotating grinding wheel synchronized with CNC-controlled workpiece rotation achieving tolerances within 0.001mm. Key components include a robust cast iron base a high-speed grinding spindle a precision CNC system for automated cycles and an integrated coolant management system. Widely applied in automotive aerospace toolmaking and bearing industries it excels in high-volume production of complex internal geometries. Advantages encompass exceptional surface finish minimal setup time automated wheel dressing high repeatability and reduced operator intervention. Its rigid construction minimizes vibration ensuring consistent accuracy while features like automatic size compensation enhance long-term reliability. Ideal for manufacturers demanding unmatched dimensional accuracy in internal bore grinding operations this industrial grinder boosts productivity and reduces scrap rates significantly.
Откройте для себя высокоточный станок IG800 CNC для внутреннего круглого шлифования предназначенный для обработки внутренних поверхностей таких как дорожки качения подшипников гидравлические цилиндры и прецизионные отверстия. Этот промышленный шлифовальный станок с ЧПУ отличается высокой жесткостью. В основе процесса вращающийся шлифовальный круг синхронизированный с ЧПУ-управляемым вращением заготовки обеспечивающий точность до 0.001 мм. Ключевые компоненты массивная чугунная станина высокоскоростной шлифовальный шпиндель прецизионная система ЧПУ для автоматических циклов и интегрированная система подачи СОЖ. Применяется в автомобильной аэрокосмической промышленности инструментальном производстве и производстве подшипников для высокообъемного изготовления сложных внутренних профилей. Преимущества исключительная чистота поверхности минимальное время наладки автоматическая правка круга высокая повторяемость снижение вмешательства оператора. Жесткая конструкция минимизирует вибрацию гарантируя стабильную точность а функции автоматической компенсации размера повышают надежность. Идеален для производителей требующих высочайшей точности внутреннего шлифования повышая производительность и снижая брак.
Conozca la avanzada rectificadora cilíndrica interna IG800 CNC diseñada para precisión suprema en superficies internas como pistas de rodamientos cilindros hidráulicos y barrenados de alta exactitud. Esta rectificadora industrial de alta rigidez emplea un muela giratoria sincronizada con rotación controlada por CNC de la pieza logrando tolerancias de 0.001mm. Componentes clave base robusta de hierro fundido husillo de rectificado de alta velocidad sistema CNC de precisión para ciclos automatizados y sistema integrado de refrigerante. Ampliamente aplicada en automoción aeroespacial fabricación de herramientas e industria de rodamientos destaca en producción de alto volumen de geometrías internas complejas. Ventajas: acabado superficial excepcional mínimo tiempo de preparación afilado automático de muelas alta repetibilidad reducción de intervención del operario. Su construcción rígida minimiza vibraciones asegurando precisión constante mientras funciones como compensación automática de tamaño mejoran fiabilidad a largo plazo. Esencial para fabricantes exigiendo precisión dimensional insuperable en rectificado interno de agujeros esta máquina herramienta aumenta productividad y reduce desechos significativamente.
Descubra a avançada Retificadora Cilíndrica Interna CNC IG800 projetada para usinagem de superfícies internas com precisão extrema como pistas de rolamentos cilindros hidráulicos e furos precisos. Esta máquina de retificar industrial de alta rigidez utiliza um rebolo rotativo sincronizado com rotação da peça controlada por CNC alcançando tolerâncias de 0.001mm. Componentes principais base robusta em ferro fundido eixo de retificação de alta velocidade sistema CNC preciso para ciclos automatizados e sistema integrado de refrigeração. Amplamente aplicada nas indústrias automotiva aeroespacial ferramenteira e de rolamentos destaca-se na produção em alta volume de geometrias internas complexas. Vantagens: acabamento superficial excepcional tempo mínimo de setup dressagem automática de rebolo alta repetibilidade redução da intervenção do operador. Construção rígida minimiza vibração assegurando precisão consistente enquanto funções como compensação automática de tamanho aumentam a confiabilidade. Ideal para fabricantes exigindo precisão dimensional inigualável em retificação interna de furos este equipamento industrial aumenta produtividade e reduz taxa de refugo.
Temukan Mesin Gerinda Silinder Dalam CNC IG800 canggih dirancang untuk presisi tertinggi dalam menggerinda permukaan internal seperti alur bantalan silinder hidrolik dan lubang presisi. Mesin industri grinding CNC kekakuan tinggi ini menggunakan roda gerinda berputar yang disinkronkan dengan putaran benda kerja dikontrol CNC mencapai toleransi hingga 0.001mm. Komponen utama: alas besi cor kokoh spindle gerinda kecepatan tinggi sistem CNC presisi untuk siklus otomatis dan sistem pendingin terintegrasi. Banyak digunakan di otomotif dirgantara pembuatan alat dan industri bearing unggul dalam produksi volume tinggi geometri internal kompleks. Keunggulan: hasil permukaan sangat halus waktu setup minimal dressing roda otomatis repetibilitas tinggi pengurangan intervensi operator. Konstruksi kaku minimalkan getaran menjamin akurasi konsisten sementara fitur seperti kompensasi ukuran otomatis meningkatkan keandalan jangka panjang. Solusi utama untuk manufaktur membutuhkan ketepatan dimensi tak tertandingi dalam penggerindaan lubang internal mesin perkakas ini meningkatkan produktivitas dan mengurangi tingkat scrap.
دستگاه سنگ زنی داخلی سیلندری CNC مدل IG800 را کشف کنید دستگاهی پیشرفته برای سنگ زنی دقیق سطوح داخلی مانند رینگ های بلبرینگ سیلندرهای هیدرولیک و سوراخ های دقیق. این دستگاه سنگ محکم صنعتی با کنترل CNC از یک سنگ چرخان هماهنگ با چرخش قطعه کار کنترل شده توسط CNC استفاده می کند و به تلرانس 0.001 میلی متر دست می یابد. اجزای کلیدی شامل پایه چدنی محکم اسپیندل سنگ با سرعت بالا سیستم CNC دقیق برای چرخه های خودکار و سیستم خنک کننده یکپارچه است. کاربرد گسترده در صنایع خودرو هوافضا ابزارسازی و یاتاقان سازی برای تولید انبوه اشکال داخلی پیچیده. مزایا: پرداخت سطح استثنایی زمان راه اندازی کم اصلاح خودکار سنگ تکرارپذیری بالا کاهش دخالت اپراتور. ساختار صلب لرزش را به حداقل می رساند و دقت ثابتی را تضمین می کند در حالی که ویژگی هایی مانند جبران اندازه خودکار قابلیت اطمینان بلندمدت را افزایش می دهد. ایده آل برای تولیدکنندگانی که به دقت ابعادی بی نظیر در سنگ زنی سوراخ داخلی نیاز دارند این دستگاه صنعتی بهره وری را افزایش داده و ضایعات را کاهش می دهد.
Khám phá Máy mài lỗ trụ CNC IG800 tiên tiến được thiết kế để gia công chính xác cao các bề mặt bên trong như rãnh vòng bi xy lanh thủy lực và lỗ chính xác. Máy mài công nghiệp CNC cứng vững này sử dụng đá mài quay đồng bộ với phôi quay điều khiển CNC đạt dung sai 0.001mm. Thành phần chính: bệ gang cứng trục mài tốc độ cao hệ thống CNC chính xác cho chu trình tự động hệ thống làm mát tích hợp. Ứng dụng rộng trong ô tô hàng không chế tạo dụng cụ và ngành ổ trục vượt trội trong sản xuất khối lượng lớn hình dạng lỗ phức tạp. Ưu điểm: bề mặt hoàn thiện vượt trội thời gian thiết lập ít mài đá tự động độ lặp lại cao giảm can thiệp vận hành. Kết cấu cứng giảm thiểu rung động đảm bảo độ chính xác ổn định trong khi các tính năng như bù kích thước tự động tăng độ tin cậy lâu dài. Lý tưởng cho nhà sản xuất yêu cầu độ chính xác kích thước vô song khi mài lỗ trong máy công cụ này tăng năng suất giảm tỷ lệ phế phẩm.
ค้นพบเครื่องกลึงกลมภายในแบบ CNC รุ่น IG800 ขั้นสูง ออกแบบสำหรับงานกลึงพื้นผิวภายในอย่างแม่นยำสูง เช่น แบริ่งกระบอกไฮดรอลิกและรูความแม่นยำ เครื่องกลึงกลมภายใน CNC อุตสาหกรรมนี้มีความแข็งแกร่งสูง ใช้ล้อหินเจียรหมุนพร้อมชิ้นงานควบคุมด้วย CNC บรรลุความคลาดเคลื่อน 0.001 มม. ส่วนประกอบหลัก: ฐานเหล็กหล่อแข็งแกนหมุนหินเจียรความเร็วสูงระบบ CNC แม่นยำสำหรับวงจรอัตโนมัติระบบหล่อเย็นแบบบูรณาการ นำไปใช้ในอุตสาหกรรมยานยนต์ อวกาศ เครื่องมือและแบริ่ง เก่งในการผลิตปริมาณสูงรูปทรงภายในซับซ้อน ข้อได้เปรียบ: ผิวงานเรียบเนียนพิเศษ เวลาตั้งเครื่องน้อย ลับคมล้ออัตโนมัติ ความแม่นยำซ้ำสูง ลดการแทรกแซงของผู้ปฏิบัติงาน โครงสร้างแข็งแรงลดการสั่นสะเทือนรับประกันความแม่นยำสม่ำเสมอ ในขณะที่ฟังก์ชั่นเช่นชดเชยขนาดอัตโนมัติเพิ่มความน่าเชื่อถือระยะยาว เหมาะสำหรับผู้ผลิตที่ต้องการความแม่นยำมิติเหนือชั้นในการเจียรรูภายใน เครื่องมือเครื่องจักรนี้เพิ่มผลิตภาพลดอัตราของเสีย.
Temui Mesin Pengisar Silinder Dalaman CNC IG800 termaju direka untuk ketepatan tinggi mengisar permukaan dalaman seperti alur galas silinder hidraulik dan lubang tepat. Mesin pengisar CNC industri kekakuan tinggi ini menggunakan roda pengisar berputar yang diselaraskan dengan putaran kerja dikawal CNC mencapai toleransi 0.001mm. Komponen utama: besi tuang asas kukuh gelendong pengisar kelajuan tinggi sistem CNC tepat untuk kitaran automatik sistem penyejuk bersepadu. Digunakan dalam automotif aeroangkasa pembuatan alat dan industri galas cemerlang dalam pengeluaran volum tinggi geometri dalaman kompleks. Kelebihan: kemasan permukaan unggul masa persediaan minima pelaras roda automatik kebolehulangan tinggi pengurangan campur tangan operator. Pembinaan tegar mengurangkan getaran menjamin ketepatan konsisten sementara ciri seperti pampasan saiz automatik meningkatkan kebolehpercayaan jangka panjang. Sesuai untuk pembuatan memerlukan ketepatan dimensi tiada tandingan dalam pengisaran lubang dalaman mesin industri ini meningkatkan produktiviti mengurangkan kadar skrap.
Tuklasin ang advanced na IG800 CNC Internal Cylindrical Grinding Machine na idinisenyo para sa mataas na presisyon sa paggiling ng mga panloob na ibabaw tulad ng bearing races hydraulic cylinders at precision holes. Ang matibay na pang-industriya CNC grinding machine na ito ay gumagamit ng umiikot na grinding wheel na sinabayan ng CNC-controlled workpiece rotation na nakakamit ng tolerance na 0.001mm. Mga pangunahing bahagi: matibay na cast iron base high-speed grinding spindle precision CNC system para sa automated cycle at integrated coolant system. Malawakang ginagamit sa automotive aerospace toolmaking at bearing industries mahusay sa high-volume production ng kumplikadong internal geometries. Mga benepisyo: pambihirang surface finish kaunting setup time automated wheel dressing mataas na repeatability at nabawasan ang operator intervention. Ang matibay na disenyo nito ay nagpapaliit ng vibration tinitiyak ang tuluy-tuloy na katumpakan habang ang mga feature gaya ng automatic size compensation ay nagpapataas ng long-term reliability. Perpekto para sa mga manufacturer na nangangailangan ng walang kapantay na dimensional accuracy sa internal bore grinding operations itong pang-industriyang makina ay nagpapataas ng productivity at nagpapababa ng scrap rates.
Yüksek hassasiyetli IG800 CNC İç Silindirik Taşlama Makinesini keşfedin rulman yatakları hidrolik silindirler ve hassas delikler gibi iç yüzeylerin işlenmesi için tasarlanmıştır. Bu endüstriyel taşlama makinesi yüksek rijitliğe sahiptir CNC kontrollü iş parçası dönüşü ile senkronize dönen taşlama çarkı kullanarak 0.001mm toleranslara ulaşır. Temel bileşenler: sağlam dökme demir taban yüksek hızlı taşlama mili otomatik döngüler için hassas CNC sistemi entegre soğutma sistemi. Otomotiv havacılık takım imalatı ve rulman endüstrilerinde yaygın olarak kullanılır karmaşık iç geometrilerin yüksek hacimli üretiminde üstündür. Avantajlar: üstün yüzey kalitesi kısa kurulum süresi otomatik taşlama çarkı düzeltme yüksek tekrarlanabilirlik operatör müdahalesinin azalması. Sağlam yapısı titreşimi minimize ederek tutarlı doğruluk sağlarken otomatik boyut kompanzasyonu gibi özellikler uzun vadeli güvenilirliği artırır. İç delik taşlama operasyonlarında eşsiz boyutsal hassasiyet gerektiren üreticiler için ideal olan bu endüstriyel makine verimliliği artırır fire oranlarını düşürür.
اكتشف آلة الطحن الأسطواني الداخلي CNC المتقدمة IG800 المصممة لدقة فائقة في تشغيل الأسطح الداخلية مثل حلقات المحامل والأسطوانات الهيدروليكية والفتحات الدقيقة. تستخدم ماكينة التجليخ الصناعية CNC عالية الصلابة هذه عجلة جلخ دوارة متزامنة مع دوران قطعة العمل المتحكم فيه بواسطة CNC لتحقيق تفاوتات تصل إلى 0.001 مم. المكونات الرئيسية: قاعدة حديد زهر قوية مغزل تجليخ عالي السرعة نظام CNC دقيق لدورات التشغيل الآلي نظام تبريد متكامل. تستخدم على نطاق واسع في صناعات السيارات والفضاء وصناعة الأدوات والمحامل وتتفوق في الإنتاج عالي الحجم للأشكال الداخلية المعقدة. المزايا: تشطيب سطح استثنائي وقت إعداد قليل تصحيح عجلة الجلخ آليًا تكرار عالٍ تقليل تدخل المشغل. يقلل بناؤها الصلب من الاهتزاز ويضمن دقة ثابتة بينما تعمل ميزات مثل التعويض التلقائي للحجم على تعزيز الموثوقية طويلة المدى. مثالية للشركات المصنعة التي تتطلب دقة أبعاد لا مثيل لها في عمليات جلخ الثقوب الداخلية تزيد هذه الآلة الصناعية الإنتاجية وتقلل معدلات الهدر.
Internal Grinders
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
A grinding machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
Overview
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.
Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.
Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
A grinding machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
Overview
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.
Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.
Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
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