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IG500 Internal Cylindrical Grinding Machine
IG500 CNC Internal Cylindrical Grinder: High-precision bore grinding up to 500mm diameter × 400mm depth. Rigid construction, automated cycles, ideal for automotive/aerospace parts. Boosts productivity with micron-level accuracy.
- IG500 Internal Grinding MachineDownload
Technical parameters
Standard accessories
1. 3-jaw self-centering chuck;
2. Wheel chuck;
3. Straight wheel;
4. Cup grinding wheel;
5. Grinding apparatus;
6. Crank spanner;
7. Spanner;
8. Water tank;
Optional accessories
1. Face grinding attachment;
2. Face plate;
3. Balancing arbor;
Features of IG500 Internal Cylindrical Grinding Machine
IG500 internal grinder is capable of grinding straight bore as well as tapered bore ranging from 150 to 500mm in diameter. The maximum depth to be ground is 450mm.
Internal Grinders
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
IG500 Internal Cylindrical Grinding Machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
Overview
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.
Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.
Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
| Main parameters | Unit | IG500 |
|---|---|---|
| Grinding hole diameter | mm | Φ150~500 (5.9-20”) |
| Grinding hole depth | mm | 450 (18”) |
| Workpiece swivel diameter (inside) | mm | Φ510 (20”) |
| Workpiece swivel diameter (outside) | mm | Φ725 (29”) |
| Headstock swivel angle | ° | 20° |
| Workpiece rotate speed | r/min | 28/38/57/160/212/320 |
| Max rotate speed of grinding spindle | r/min | 2450/4200 |
| Worktable travel | mm | 725 (29”) |
| Grinding wheel motor power | kW | 5.5 |
| Workhead motor power | kW | 0.75 |
| Oil pump motor power | kW | 0.75 |
| Cooling pump motor power | kW | 0.125 |
| Total power | kW | 9 |
| Roundness | mm | 0.004 |
| Roughness | Ra | 0.32 |
| Machine weight | kg | 5200 |
| Overall dimension (L x W x H) | mm | 3600x1800x1800 |
1. 3-jaw self-centering chuck;
2. Wheel chuck;
3. Straight wheel;
4. Cup grinding wheel;
5. Grinding apparatus;
6. Crank spanner;
7. Spanner;
8. Water tank;
Optional accessories
1. Face grinding attachment;
2. Face plate;
3. Balancing arbor;
Features of IG500 Internal Cylindrical Grinding Machine
IG500 internal grinder is capable of grinding straight bore as well as tapered bore ranging from 150 to 500mm in diameter. The maximum depth to be ground is 450mm.
Internal Grinders
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
IG500 Internal Cylindrical Grinding Machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
Overview
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.
Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.
Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
Discover the advanced IG500 internal cylindrical grinding machine engineered for unmatched precision in bore grinding and internal diameter machining. User-friendly interface. Reliable heavy-duty internal grinding machine.This high-rigidity CNC internal grinder features a hydrostatic spindle delivering exceptional surface finish down to sub-micron tolerances. Its robust construction with linear motor drives ensures vibration-free operation for superior roundness and cylindricity in demanding applications like automotive bearing races hydraulic cylinders and aerospace components. Key elements include the precision workhead automatic wheel dressing high-resolution measuring system and user-friendly Siemens control interface. Optimized for mass production and high-mix environments this internal grinding solution boosts productivity reduces cycle time and minimizes downtime through legendary reliability and easy maintenance making it the top choice for high-accuracy ID grinding operations worldwide.
Откройте для себя высокоточный внутришлифовальный станок IG500 предназначенный для обработки отверстий и внутренних поверхностей. Этот жесткий ЧПУ-станок для внутреннего шлифования оснащен гидростатическим шпинделем обеспечивающим микронную точность и идеальную чистоту поверхности. Конструкция с линейными приводами гарантирует отсутствие вибраций для достижения превосходной круглости и цилиндричности при обработке подшипников гидроцилиндров и аэрокосмических компонентов. Ключевые особенности: прецизионная бабка автомат для правки шлифкругов высокоточная измерительная система и интуитивное управление Siemens. Оптимизированный для серийного производства этот универсальный внутришлифовальный станок повышает производительность сокращает время цикла и минимизирует простой благодаря надежности и удобству обслуживания. Идеальное решение для точного внутреннего шлифования отверстий (внутришлифовка) и сложных деталей.
Descubra la rectificadora cilíndrica interna IG500 diseñada para precisión extrema en el rectificado de agujeros y mecanizado de diámetros internos. Esta rectificadora interna CNC de alta rigidez cuenta con un husillo hidrostático que ofrece acabados superficiales excepcionales y tolerancias submilimétricas. Su robusta construcción con motores lineales asegura operación sin vibraciones para excelente redondez y cilindricidad en aplicaciones exigentes como rodamientos automotrices cilindros hidráulicos y componentes aeroespaciales. Componentes clave incluyen la contrapunta de precisión equipo automático de dressado sistema de medición de alta resolución y control Siemens intuitivo. Optimizada para producción en serie y alta variedad esta solución de rectificado interno aumenta productividad reduce tiempo de ciclo y minimiza paradas gracias a su fiabilidad legendaria y fácil mantenimiento convirtiéndola en la mejor opción para rectificado interior de alta precisión (rectificado ID).
Conheça a retificadora cilíndrica interna IG500 projetada para precisão máxima no reificação de furos e usinagem de diâmetros internos. Esta retificadora interna CNC de alta rigidez possui um eixo hidrostático que proporciona acabamento superficial excepcional e tolerâncias submícron. Sua construção robusta com acionamento linear garante operação sem vibrações para ótima circularidade e cilindricidade em aplicações críticas como pistas de rolamento cilindros hidráulicos e componentes aeroespaciais. Elementos essenciais incluem cabeçote de alta precisão dressador automático de rebolo sistema de medição de alta resolução e controle Siemens amigável. Otimizada para produção em massa e alta diversificação esta solução de retificação interna aumenta produtividade reduz tempo de ciclo e minimiza paradas através de confiabilidade superior e manutenção simplificada sendo a escolha ideal para retificação de furos precisos (retificação ID) e peças complexas.
Temukan mesin gerinda silinder internal IG500 yang dirancang untuk presisi luar biasa dalam penggerindaan lubang dan pemesinan diameter internal. Mesin gerinda internal CNC berkonstruksi kokoh ini dilengkapi spindle hidrostatik yang memberikan hasil permukaan halus dan akurasi mikron. Desain kaku dengan motor linier memastikan operasi bebas getaran untuk keulungan bundar dan silindrisitas dalam aplikasi seperti bantalan otomotif silinder hidrolik dan komponen dirgantara. Komponen utama meliputi kepala kerja presisi dresser roda otomatis sistem pengukuran resolusi tinggi dan kontrol Siemens yang mudah digunakan. Dioptimalkan untuk produksi massal dan bervariasi solusi penggerindaan internal ini meningkatkan produktivitas mengurangi waktu siklus dan meminimalkan downtime berkat keandalan tinggi dan perawatan mudah menjadikannya pilihan utama untuk penggerindaan lubang presisi (ID grinding) dan komponen kompleks.
دستگاه سنگ زنی داخلی سیلندری IG500 را کشف کنید که برای دقت بینظیر در سنگزنی سوراخ و ماشینکاری قطر داخلی طراحی شده است. این دستگاه سنگ زنی داخلی CNC با صلبیت بالا مجهز به اسپیندل هیدرواستاتیک است که پرداخت سطحی استثنایی و تلرانسهای زیرمیکرون را ارائه میدهد. ساختار مستحکم آن با درایوهای موتور خطی عملکرد بدون لرزش را برای دستیابی به گردی و استوانهای بودن عالی در کاربردهای سنگین مانند رینگهای یاتاقان خودرو، سیلندرهای هیدرولیک و قطعات هوافضا تضمین میکند. اجزای کلیدی شامل هد محکم دقیق، سیستم اصلاح چرخ اتوماتیک، سیستم اندازهگیری با وضوح بالا و کنترل کاربرپسند زیمنس میباشد. بهینهسازی شده برای تولید انبوه و محیطهای متنوع، این راهحل سنگزنی داخلی بهرهوری را افزایش داده، زمان چرخه را کاهش داده و از طریق قابلیت اطمینان افسانهای و تعمیرات آسان، downtime را به حداقل میرساند و آن را به انتخاب برتر برای سنگزنی داخلی دقیق (ID سنگ زنی) و قطعات پیچیده تبدیل میکند.
Откройте для себя высокоточный внутришлифовальный станок IG500 предназначенный для обработки отверстий и внутренних поверхностей. Этот жесткий ЧПУ-станок для внутреннего шлифования оснащен гидростатическим шпинделем обеспечивающим микронную точность и идеальную чистоту поверхности. Конструкция с линейными приводами гарантирует отсутствие вибраций для достижения превосходной круглости и цилиндричности при обработке подшипников гидроцилиндров и аэрокосмических компонентов. Ключевые особенности: прецизионная бабка автомат для правки шлифкругов высокоточная измерительная система и интуитивное управление Siemens. Оптимизированный для серийного производства этот универсальный внутришлифовальный станок повышает производительность сокращает время цикла и минимизирует простой благодаря надежности и удобству обслуживания. Идеальное решение для точного внутреннего шлифования отверстий (внутришлифовка) и сложных деталей.
Descubra la rectificadora cilíndrica interna IG500 diseñada para precisión extrema en el rectificado de agujeros y mecanizado de diámetros internos. Esta rectificadora interna CNC de alta rigidez cuenta con un husillo hidrostático que ofrece acabados superficiales excepcionales y tolerancias submilimétricas. Su robusta construcción con motores lineales asegura operación sin vibraciones para excelente redondez y cilindricidad en aplicaciones exigentes como rodamientos automotrices cilindros hidráulicos y componentes aeroespaciales. Componentes clave incluyen la contrapunta de precisión equipo automático de dressado sistema de medición de alta resolución y control Siemens intuitivo. Optimizada para producción en serie y alta variedad esta solución de rectificado interno aumenta productividad reduce tiempo de ciclo y minimiza paradas gracias a su fiabilidad legendaria y fácil mantenimiento convirtiéndola en la mejor opción para rectificado interior de alta precisión (rectificado ID).
Conheça a retificadora cilíndrica interna IG500 projetada para precisão máxima no reificação de furos e usinagem de diâmetros internos. Esta retificadora interna CNC de alta rigidez possui um eixo hidrostático que proporciona acabamento superficial excepcional e tolerâncias submícron. Sua construção robusta com acionamento linear garante operação sem vibrações para ótima circularidade e cilindricidade em aplicações críticas como pistas de rolamento cilindros hidráulicos e componentes aeroespaciais. Elementos essenciais incluem cabeçote de alta precisão dressador automático de rebolo sistema de medição de alta resolução e controle Siemens amigável. Otimizada para produção em massa e alta diversificação esta solução de retificação interna aumenta produtividade reduz tempo de ciclo e minimiza paradas através de confiabilidade superior e manutenção simplificada sendo a escolha ideal para retificação de furos precisos (retificação ID) e peças complexas.
Temukan mesin gerinda silinder internal IG500 yang dirancang untuk presisi luar biasa dalam penggerindaan lubang dan pemesinan diameter internal. Mesin gerinda internal CNC berkonstruksi kokoh ini dilengkapi spindle hidrostatik yang memberikan hasil permukaan halus dan akurasi mikron. Desain kaku dengan motor linier memastikan operasi bebas getaran untuk keulungan bundar dan silindrisitas dalam aplikasi seperti bantalan otomotif silinder hidrolik dan komponen dirgantara. Komponen utama meliputi kepala kerja presisi dresser roda otomatis sistem pengukuran resolusi tinggi dan kontrol Siemens yang mudah digunakan. Dioptimalkan untuk produksi massal dan bervariasi solusi penggerindaan internal ini meningkatkan produktivitas mengurangi waktu siklus dan meminimalkan downtime berkat keandalan tinggi dan perawatan mudah menjadikannya pilihan utama untuk penggerindaan lubang presisi (ID grinding) dan komponen kompleks.
دستگاه سنگ زنی داخلی سیلندری IG500 را کشف کنید که برای دقت بینظیر در سنگزنی سوراخ و ماشینکاری قطر داخلی طراحی شده است. این دستگاه سنگ زنی داخلی CNC با صلبیت بالا مجهز به اسپیندل هیدرواستاتیک است که پرداخت سطحی استثنایی و تلرانسهای زیرمیکرون را ارائه میدهد. ساختار مستحکم آن با درایوهای موتور خطی عملکرد بدون لرزش را برای دستیابی به گردی و استوانهای بودن عالی در کاربردهای سنگین مانند رینگهای یاتاقان خودرو، سیلندرهای هیدرولیک و قطعات هوافضا تضمین میکند. اجزای کلیدی شامل هد محکم دقیق، سیستم اصلاح چرخ اتوماتیک، سیستم اندازهگیری با وضوح بالا و کنترل کاربرپسند زیمنس میباشد. بهینهسازی شده برای تولید انبوه و محیطهای متنوع، این راهحل سنگزنی داخلی بهرهوری را افزایش داده، زمان چرخه را کاهش داده و از طریق قابلیت اطمینان افسانهای و تعمیرات آسان، downtime را به حداقل میرساند و آن را به انتخاب برتر برای سنگزنی داخلی دقیق (ID سنگ زنی) و قطعات پیچیده تبدیل میکند.
Technical parameters
| Main parameters | Unit | IG500 |
|---|---|---|
| Grinding hole diameter | mm | Φ150~500 (5.9-20”) |
| Grinding hole depth | mm | 450 (18”) |
| Workpiece swivel diameter (inside) | mm | Φ510 (20”) |
| Workpiece swivel diameter (outside) | mm | Φ725 (29”) |
| Headstock swivel angle | ° | 20° |
| Workpiece rotate speed | r/min | 28/38/57/160/212/320 |
| Max rotate speed of grinding spindle | r/min | 2450/4200 |
| Worktable travel | mm | 725 (29”) |
| Grinding wheel motor power | kW | 5.5 |
| Workhead motor power | kW | 0.75 |
| Oil pump motor power | kW | 0.75 |
| Cooling pump motor power | kW | 0.125 |
| Total power | kW | 9 |
| Roundness | mm | 0.004 |
| Roughness | Ra | 0.32 |
| Machine weight | kg | 5200 |
| Overall dimension (L x W x H) | mm | 3600x1800x1800 |
Features of IG500 Internal Cylindrical Grinding Machine
IG500 internal grinder is capable of grinding straight bore as well as tapered bore ranging from 150 to 500mm in diameter. The maximum depth to be ground is 450mm.
Internal Grinders
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
IG500 Internal Cylindrical Grinding Machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
Overview
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.
Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.
Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
IG500 internal grinder is capable of grinding straight bore as well as tapered bore ranging from 150 to 500mm in diameter. The maximum depth to be ground is 450mm.
Internal Grinders
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
IG500 Internal Cylindrical Grinding Machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
Overview
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.
Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.
Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
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