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Technical parameters of IG50 Internal Cylindrical Grinding Machine
Standard accessories
1. 3-jaw self-centering chuck;
2. Extended shaft;
3. High-speed motorized spindle;
4. Diamond pen;
5. Spanner;
6. Oil mist lubricator;
7. Water pump;
8. Work light;
Features
High precision preloaded dual-V rolling guideways are used to provide good rigidity.
Equipped with high speed and high power electric spindle powered by static frequency converter.
3-Roller which is under hydraulic control, thus providing high accuracy.
Optional face grinding attachment, perpendicularity of the end face to the bore after grinding can be guaranteed.
Internal Grinders
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
A grinding machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
Overview
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.
Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.
Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
| Main parameters | Unit | IG50 |
|---|---|---|
| Grinding hole diameter | mm | Φ5~50 (0.2-2”) |
| Grinding hole depth | mm | 80 (3.1”) |
| Workpiece swivel diameter (inside) | mm | Φ180 (7”) |
| Workpiece swivel diameter (outside) | mm | Φ220 (8.7”) |
| Headstock spindle maximum load-bearing | kg | 25 |
| Worktable travel | mm | 200 (7.9”) |
| Headstock swivel angle | ° | 30° |
| Workpiece rotate speed | r/min | 280/400/560/800 |
| Max rotate speed of grinding spindle | r/min | 24000/60000 |
| Adjusting travel of feeding slide | mm | 30 |
| Working table speed | m/min | 0.1-5 |
| Maximum travel of feeding slide | mm | 100 |
| Feeding rate of feeding hand wheel per rotation | mm | 1 |
| Feeding rate of feeding hand wheel per grid | mm | 0.005 |
| Feeding rate of hydraulic motor per cycle | mm | 0.005-0.01 |
| Power of work piece motor | kW | 0.45/0.75 |
| Power of grinding wheel motor | kVA | Static frequency converter capacity 8kVA |
| Power of hydraulic motor | kW | 0.55 |
| Power of cooling motor | kW | 0.09 |
| Roundness | mm | 0.002 |
| Cylindricity | mm | 0.003 |
| Roughness | Ra | 0.32 |
| Machine weight | kg | 1320 |
| Overall dimension (L x W x H) | mm | 1580x1450x1540 |
1. 3-jaw self-centering chuck;
2. Extended shaft;
3. High-speed motorized spindle;
4. Diamond pen;
5. Spanner;
6. Oil mist lubricator;
7. Water pump;
8. Work light;
Features
High precision preloaded dual-V rolling guideways are used to provide good rigidity.
Equipped with high speed and high power electric spindle powered by static frequency converter.
3-Roller which is under hydraulic control, thus providing high accuracy.
Optional face grinding attachment, perpendicularity of the end face to the bore after grinding can be guaranteed.
Internal Grinders
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
A grinding machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
Overview
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.
Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.
Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
Standard accessories
1. 3-jaw self-centering chuck;
2. Extended shaft;
3. High-speed motorized spindle;
4. Diamond pen;
5. Spanner;
6. Oil mist lubricator;
7. Water pump;
8. Work light;
1. 3-jaw self-centering chuck;
2. Extended shaft;
3. High-speed motorized spindle;
4. Diamond pen;
5. Spanner;
6. Oil mist lubricator;
7. Water pump;
8. Work light;
Technical parameters of IG50 Internal Cylindrical Grinding Machine
| Main parameters | Unit | IG50 |
|---|---|---|
| Grinding hole diameter | mm | Φ5~50 (0.2-2”) |
| Grinding hole depth | mm | 80 (3.1”) |
| Workpiece swivel diameter (inside) | mm | Φ180 (7”) |
| Workpiece swivel diameter (outside) | mm | Φ220 (8.7”) |
| Headstock spindle maximum load-bearing | kg | 25 |
| Worktable travel | mm | 200 (7.9”) |
| Headstock swivel angle | ° | 30° |
| Workpiece rotate speed | r/min | 280/400/560/800 |
| Max rotate speed of grinding spindle | r/min | 24000/60000 |
| Adjusting travel of feeding slide | mm | 30 |
| Working table speed | m/min | 0.1-5 |
| Maximum travel of feeding slide | mm | 100 |
| Feeding rate of feeding hand wheel per rotation | mm | 1 |
| Feeding rate of feeding hand wheel per grid | mm | 0.005 |
| Feeding rate of hydraulic motor per cycle | mm | 0.005-0.01 |
| Power of work piece motor | kW | 0.45/0.75 |
| Power of grinding wheel motor | kVA | Static frequency converter capacity 8kVA |
| Power of hydraulic motor | kW | 0.55 |
| Power of cooling motor | kW | 0.09 |
| Roundness | mm | 0.002 |
| Cylindricity | mm | 0.003 |
| Roughness | Ra | 0.32 |
| Machine weight | kg | 1320 |
| Overall dimension (L x W x H) | mm | 1580x1450x1540 |
Features
High precision preloaded dual-V rolling guideways are used to provide good rigidity.
Equipped with high speed and high power electric spindle powered by static frequency converter.
3-Roller which is under hydraulic control, thus providing high accuracy.
Optional face grinding attachment, perpendicularity of the end face to the bore after grinding can be guaranteed.
Internal Grinders
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
A grinding machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
High precision preloaded dual-V rolling guideways are used to provide good rigidity.
Equipped with high speed and high power electric spindle powered by static frequency converter.
3-Roller which is under hydraulic control, thus providing high accuracy.
Optional face grinding attachment, perpendicularity of the end face to the bore after grinding can be guaranteed.
Internal Grinders
FORTUNE PACIFIC has a full line of small diameter Internal Cylindrical Grinding Machines, also knows as ID grinders. From multi work-head/multi spindle machines, to hydrostatic ways and linear motors, FORTUNE PACIFIC has the ability to hold ultra tight tolerances on bores, angles, and faces. Our ID grinders are very popular for fuel injector grinding in the automotive industry.
A grinding machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
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Knee Type Milling Machine: Precision Versatility for Industrial Manufacturing
What is a Knee Type Milling Machine?
A knee type milling machine is a fundamental machine tool distinguished by its vertically adjustable worktable mounted on a "knee" casting. This knee moves precisely up and down a fixed column via a screw mechanism, enabling accurate Z-axis positioning crucial for diverse milling operations.
Working Principle
The core principle involves a rotating milling cutter removing material from a workpiece secured to the table. The adjustable knee mechanism allows controlled vertical movement (Z-axis), while the table provides longitudinal (X-axis) and transverse (Y-axis) travel. This 3-axis control facilitates complex machining of flat, angular, and contoured surfaces.
Key Applications
- Tool & Die Making: Precision molds, jigs, fixtures
- Prototyping: Rapid part development
- Maintenance Shops: Equipment repair & part fabrication
- General Machining: Slotting, drilling, facing, keyway cutting
- Aerospace & Automotive: Component manufacturing
Distinctive Features & Advantages
- Vertical Adjustability: Knee movement enables quick workpiece height changes
- Rigid Construction: Robust cast iron frame ensures stability
- Manual & CNC Options: Traditional control or computer numerical precision
- Turret Design (Common): Swiveling milling head for multi-angle machining
- Wide Workpiece Compatibility: Handles various sizes and shapes
Primary Classifications
- Vertical Knee Mill: Spindle axis perpendicular to table (most common)
- Horizontal Knee Mill: Spindle axis parallel to table (for heavy stock removal)
- Universal Knee Mill: Table swivels for complex angular cuts
- Turret Mill: Head rotates on turret for flexible positioning
Main Components
- Base & Column: Primary support structure
- Knee: Vertically moving saddle supporting the table
- Saddle & Table: Hold and position the workpiece (X/Y axes)
- Milling Head: Houses spindle, motor, and quill (Z-axis)
- Arbor/Spindle: Rotating shaft holding cutting tools
- Controls: Manual handwheels or CNC interface
Evolution & Industry Significance
Since their development in the late 19th century, knee-and-column mills revolutionized machining. The iconic Bridgeport design (1938) popularized the turret style. While CNC machining centers dominate high-volume production, knee mills remain indispensable for flexibility, ease of use, and cost-effectiveness in job shops, schools, and repair facilities worldwide.
Fortune Pacific: Your Knee Mill Solution
At Fortune Pacific, we engineer durable, high-precision knee type milling machines for demanding applications. Explore our range of vertical mills, horizontal mills, and CNC-ready models designed to enhance your workshop's capabilities. Discover the ideal machine for your metalworking, prototyping, or toolmaking needs.
Keywords: Knee Type Milling Machine, Vertical Milling Machine, Horizontal Mill, Turret Mill, Knee-and-Column Mill, Milling Machine for Sale, Industrial Milling, Metalworking Equipment, Workshop Machinery, CNC Mill, Toolroom Mill, Precision Machining, Fortune Pacific, Machine Tool Manufacturer.