Technical parameters of BG500 T3 Spiral Bevel Gear Generating Machine
| Model |
Unit |
BG500 |
| Type |
|
T3 |
| CNC system |
|
SIEMENS 828D |
| Dimensions of work to be cut |
| Max. module |
mm |
10 |
| Max. pitch cone distance (spiral angle 30°) |
mm |
260 (10”) |
| Max. pitch diameter (spiral angle 30°,ratio10:1) |
mm |
500 (20”) |
| Root angle |
|
5-90° |
| Max. ratio (shaft angle 90°) |
|
10:1 |
| Max spiral angle |
|
50° |
| Max. cutting depth |
mm |
20 (0.79”) |
| Max. face width |
mm |
70 (2.8”) |
| Max. number of teeth |
|
5-100 |
| Work spindle |
| Diameter of taper hole at large end |
mm |
100 (3.9”) |
| Taper |
|
1:20 |
| Length of taper |
mm |
160 (6.3”) |
| Diameter of through hole |
mm |
78 (3.1”) |
| Face diameter |
mm |
170 (6.7”) |
| Cutter Diameter |
|
6″, 9″, 12″ |
| Work head settings |
| Max. offset of spindle |
|
|
| Upward from center position |
mm |
60 (2.4”) |
| Downward fro center position (When the distance from face of spindle to machine center is <145mm) |
mm |
10 (0.39”) |
| Downward fro center position (When the distance from face of spindle to machine center is >145mm) |
mm |
50 (2”) |
| Distance from face of spindle to machine center |
mm |
70-350 (2.8-14”) |
| Cutter speed ( stepless) |
rpm |
31-120 |
| Power of main motor |
kW |
7.5 |
| Cradle settings |
| Setting angle |
° |
0-360 |
| Setting angle of eccentric drum |
° |
0-125 |
| Radial setting of cutter spindle |
mm |
0-240 |
| Sliding Base |
| Max. movement from machine center |
mm |
Forward 25 (0.98”); Backward 163 (6.4”) |
| Net weight |
kg |
6200 |
| Overall dimensions |
mm |
2900X2200X1825 |
| Total power of motors |
kW |
25 |
Applications of BG500 T3 Spiral Bevel Gear Generating Machine
BG500 T3 Spiral Bevel Machine is a new type of CNC machine used to cut the gears from the small one of 20-25 mm in diameter and 2.5 mm in module up to the large one of 500 mm in diameter and 10 mm in module.
The machine is designed for roughing and finishing Spiral Bevel Gears, Hypoid Gears, Angular Bevel Gears, and Pinions which are meshed with non-generated gears and gears with long cone distance used in automobile, construction machinery, aviation and machine tool industries.
Main Characteristics of BG500 T3 Spiral Bevel Gear Generating Machine
1) The machine is designed to operate as a three-axes CNC control Spiral Bevel Gear Generator, i.e. cradle oscillation (X axis), work spindle rotation (Y axis) and sliding base movement (Z axis) being simultaneously controlled by control system for cutting the gears. The rotation of cutter spindle is controlled by a frequency variable motor.
2) There are no change gears on the machine for easy operation, variety application and minimizing the setting time of machine.
3) When setting the cutter by hand, the power of main motor will be off, so as to protect the operation. Three axes(X, Y and Z) will be back to zero positions through switches for ensuring the high accuracy and there are forward and backward limit switches for Z axis.
4) A high precision worm gear set is used for cradle drive and work spindle drive respectively, which are controlled by AC servo system for getting high machining accuracy. The machine is with higher structural and driving rigidities.
5) The machine is equipped will SIEMENS 828D, AC digital servo system and frequency variable regulator.
6) The machine is equipped with an independent sealed electrical cabinet with air conditioner or thermo exchanger.
7) Safety guards and auto-chip conveyor can be provided on the machine.