UCG500 UCG500A Universal Cylindrical Grinder

Technical parameters of UCG500 UCG500A Universal Cylindrical Grinder

Model	Unit	UCG500	UCG500
Type				A
Distance between centers	mm	1500; 2000; 3000; 4000 (59”; 79”; 118”; 157”)		3000; 4000 (118”; 157”)
Center height	mm	270 (11”)		270 (11”)
Dia. Ground(O.D)	mm	Φ25~500 (1-20”)		Φ25~500 (1-20”)
Dia. Ground(I.D)	mm	Φ30~200 (1.2-7.9”)		Φ30~200 (1.2-7.9”)
Max length ground(O.D)	mm	1500; 2000; 3000; 4000 (59”; 79”; 118”; 157”)		3000; 4000 (59”; 79”; 118”; 157”)
Max length ground(I.D)	mm	320 (13”)		320 (13”)
Max weight of workpiece	kg	1000		2000
Workhead swiveling angle	°	+90°		+90°
Workhead center taper		MT-6		MT-6
Workhead spindle speed	r/min	50HZ: 20~224 stepless		50HZ: 20~224 stepless
Wheel spindle speed	r/min	1330/665		1330/665
Wheelhead rapid travel	mm	100 (3.9”)		100 (3.9”)
Wheelhead max travel	mm	370 (15”)		370 (15”)
Wheelhead swiveling angle	°	-30º		-30º
Wheelhead hand feed per. rev	mm	Rough:4; Fine: 0.5		Rough:4; Fine: 0.5
Wheelhead hand feed per. gra	mm	Rough:0.02; Fine: 0.0025		Rough:0.02; Fine: 0.0025
Wheel size( OD x W x ID)	mm	Φ500x75x305 (20x3x12”)		Φ500x75x305 (20x3x12”)
Peripheral velocity	m/s	35/17.5		35/17.5
Internal grinding device spindle speed	r/min	10000		10000
Dimension of internal grinding wheel	mm	Max:175x32x32 (6.9x1.3x1.3”); Min: 30x25x10 (1.2x1x0.39”)		Max:175x32x32 (6.9x1.3x1.3”); Min: 30x25x10 (1.2x1x0.39”)
Table hand feed per. rev	mm	5		5
Max swiveling angle of table: Clockwise	°	3°(1500); 2°(2000; 3000) 1°(4000)		2°(3000); 1°(4000)
Max swiveling angle of table: Anticlockwise	°	6°(1500); 5°(2000); 3°(3000) 2°(4000)		3°(3000); 2°(4000)
Longitudinal speed range of table	m/min	0.1~3		0.1~3
Tailstock center tape		MT-6		MT-6
Tailstock quill travel	mm	70 (2.8”)		70 (2.8”)
Wheelhead motor power	kW	5/7.5		5/7.5
Internal grinding device motor power	kW	1.5		1.5
Workhead motor power	kW	4		7.5
Gross weight	kg	11200(1500);13000(2000) 17400(3000)		15000(3000); 17000(4000)
Packing size(L x W x H)	mm	5100x2280x2100(1500); 5850x2280x2100(2000) 7850x2280x2100(3000); 10000x2280x2100(4000)

Features 
The well designed structure of UCG500 UCG500A Universal Cylindrical Grinding Machine ensures excellent processing capability.
The working table longitudinal travel is driven by hydraulic cylinder.
The base of the slide way is equipped with TF, and has been precisely manual scraped
Super strong wheel head spindle is support by bimetal shell bearing, and this structure makes the spindle have high rigidity and stability, as well as excellent finishing surface.
The wheel head could achieve power feed, and total feed could be set through adjusting the stop dog.
Head stock spindle is equipped with inverter motor; therefore the operator could adjust speed through the inverter panel quite easily.
Treadle which can spread or draw back the tail stock quill allows the operator to load workpiece by hand easily.

Standard accessories
1. Internal grinding spindle;
2. Flange;
3. Three-jaw chuck;
4. Balance arbor;
5. Dog pole and arm;
6. Alloy center;
7. Table swiveling wrench;
8. Coolant tank;
9. Wheel;
10. Wheel extractor;
11. Working lamp;
12. Extension arbor;
13. Internal wheel;
14. Wedge;
 
Optional accessories
1. Closed steady rest;
2. Radial dresser;
3. Magnetic separator;
4. Paper filter;
5. Magnetic paper filter;
6. Balancing stand;

Cylindrical grinder/Cylindrical Grinding Machine is a type of grinding machine used to shape the outside of an object. The cylindrical grinder can work on a variety of shapes, however the object must have a central axis of rotation. This includes but is not limited to such shapes as a cylinder, an ellipse, a cam, or a crankshaft.

A cylindrical grinder
Cylindrical grinder/Cylindrical Grinding Machine is defined as having four essential actions:
The work (object) must be constantly rotating;
The grinding wheel must be constantly rotating;
The grinding wheel is fed towards and away from the work;
Either the work or the grinding wheel is traversed with respect to the other.
While the majority of cylindrical grinders employ all four movements, there are grinders that only employ three of the four actions.

History of cylindrical grinder
The origins of the cylindrical grinder, as with all other modern machine tools, stem from the experimentation and invention of John Wilkinson and later Henry Maudslay who built the first horizontal boring machine and the first engine lathe, respectively. The cylindrical grinder owes much of its development from the onset of the Industrial Revolution, particularly to the advent of reliable, inexpensive steel production and later the improvement of the grinding wheel. The basis for the modern day cylindrical grinder was first built in the 1830s by two men working independently, Jonathan Bridges and James Wheaton . It is unclear as to which man had first produced the machine but both are closely tied to the first historical appearance of the modern day tool. It took another 40 years before further improvement and refinement of the tool occurred.

Types of cylindrical grinder/Cylindrical Grinding Machine
There are five different types of cylindrical grinding: outside diameter (OD) grinding, inside diameter (ID) grinding, plunge grinding, creep feed grinding, and centerless grinding.

Outside diameter grinding
OD grinding is grinding occurring on external surface a of an object between the centers. The centers are end units with a point that allow the object to be rotated. The grinding wheel is also being rotated in the same direction when it comes in contact with the object. This effectively means the two surfaces will be moving opposite directions when contact is made which allows for a smoother operation and less chance of a jam up.

Inside diameter grinding
ID grinding is grinding occurring on the inside of an object. The grinding wheel is always smaller than the width of the object. The object is held in place by a collet, which also rotates the object in place. Just as with OD grinding, the grinding wheel and the object rotated in opposite directions giving reversed direction contact of the two surfaces where the grinding occurs.

Plunge grinding
A form of OD grinding, however the major difference is that the grinding wheel makes continuous contact with a single point of the object instead of traversing the object.

Creep feed grinding
Creep Feed is a form of grinding where a full depth of cut is removed in a single pass of the wheel. Successful operation of this technique can reduce manufacturing time by 50%, but often the grinding machine being used must be designed specifically for this purpose. This form occurs in both cylindrical and surface grinding.

Centerless cylindrical grinder
A schematic of the centerless grinding process.
Centerless grinding is a form of grinding where there is no collet or pair of centers holding the object in place. Instead, there is a regulating wheel positioned on the opposite side of the object to the grinding wheel. A work rest keeps the object at the appropriate height but has no bearing on its rotary speed. The workblade is angled slightly towards the regulating wheel, with the workpiece centerline above the centerlines of the regulating and grinding wheel; this means that high spots do not tend to generate corresponding opposite low spots, and hence the roundness of parts can be improved. Centerless grinding is much easier to combine with automatic loading procedures than centered grinding; throughfeed grinding, where the regulating wheel is held at a slight angle to the part so that there is a force feeding the part through the grinder, is particularly efficient.

Control methods
There are three basics ways in which an operator can interact with a cylindrical grinder. Either manual manipulation of the machine, Numerical Control with a punched card system or using Computer Numerical Control using a pre existing interface designed for that machine or by using a PC as an interface to communicate with the grinder. The first two options are rarely if ever used today. CNC operated cylindrical grinders are the most technologically advanced, efficient, reliable systems in the manufacturing industry.

Applications
The cylindrical grinder is responsible for a plethora of innovations and inventions in the progression of science and technology. Any situation in which extremely precise metalworking is required, the cylindrical grinder is able to provide a high level of precision.[citation needed] From the automotive industry to military applications, the benefits of the cylindrical grinder are numerous.

Standard accessories
1. Internal grinding spindle;
2. Flange;
3. Three-jaw chuck;
4. Balance arbor;
5. Dog pole and arm;
6. Alloy center;
7. Table swiveling wrench;
8. Coolant tank;
9. Wheel;
10. Wheel extractor;
11. Working lamp;
12. Extension arbor;
13. Internal wheel;
14. Wedge;

Technical parameters of UCG500 UCG500A Universal Cylindrical Grinder

Model	Unit	UCG500	UCG500
Type				A
Distance between centers	mm	1500; 2000; 3000; 4000 (59”; 79”; 118”; 157”)		3000; 4000 (118”; 157”)
Center height	mm	270 (11”)		270 (11”)
Dia. Ground(O.D)	mm	Φ25~500 (1-20”)		Φ25~500 (1-20”)
Dia. Ground(I.D)	mm	Φ30~200 (1.2-7.9”)		Φ30~200 (1.2-7.9”)
Max length ground(O.D)	mm	1500; 2000; 3000; 4000 (59”; 79”; 118”; 157”)		3000; 4000 (59”; 79”; 118”; 157”)
Max length ground(I.D)	mm	320 (13”)		320 (13”)
Max weight of workpiece	kg	1000		2000
Workhead swiveling angle	°	+90°		+90°
Workhead center taper		MT-6		MT-6
Workhead spindle speed	r/min	50HZ: 20~224 stepless		50HZ: 20~224 stepless
Wheel spindle speed	r/min	1330/665		1330/665
Wheelhead rapid travel	mm	100 (3.9”)		100 (3.9”)
Wheelhead max travel	mm	370 (15”)		370 (15”)
Wheelhead swiveling angle	°	-30º		-30º
Wheelhead hand feed per. rev	mm	Rough:4; Fine: 0.5		Rough:4; Fine: 0.5
Wheelhead hand feed per. gra	mm	Rough:0.02; Fine: 0.0025		Rough:0.02; Fine: 0.0025
Wheel size( OD x W x ID)	mm	Φ500x75x305 (20x3x12”)		Φ500x75x305 (20x3x12”)
Peripheral velocity	m/s	35/17.5		35/17.5
Internal grinding device spindle speed	r/min	10000		10000
Dimension of internal grinding wheel	mm	Max:175x32x32 (6.9x1.3x1.3”); Min: 30x25x10 (1.2x1x0.39”)		Max:175x32x32 (6.9x1.3x1.3”); Min: 30x25x10 (1.2x1x0.39”)
Table hand feed per. rev	mm	5		5
Max swiveling angle of table: Clockwise	°	3°(1500); 2°(2000; 3000) 1°(4000)		2°(3000); 1°(4000)
Max swiveling angle of table: Anticlockwise	°	6°(1500); 5°(2000); 3°(3000) 2°(4000)		3°(3000); 2°(4000)
Longitudinal speed range of table	m/min	0.1~3		0.1~3
Tailstock center tape		MT-6		MT-6
Tailstock quill travel	mm	70 (2.8”)		70 (2.8”)
Wheelhead motor power	kW	5/7.5		5/7.5
Internal grinding device motor power	kW	1.5		1.5
Workhead motor power	kW	4		7.5
Gross weight	kg	11200(1500);13000(2000) 17400(3000)		15000(3000); 17000(4000)
Packing size(L x W x H)	mm	5100x2280x2100(1500); 5850x2280x2100(2000) 7850x2280x2100(3000); 10000x2280x2100(4000)

Discover the UCG500 and UCG500A Universal Cylindrical Grinder your premier solution for highprecision external and internal cylindrical grinding tasks Engineered for exceptional accuracy and repeatability these versatile grinding machines excel in producing complex contours tapered workpieces and straight diameters Ideal for toolrooms job shops and highvolume production they deliver micronlevel precision down to ±0001mm Key components include a robust cast iron base a precision spindle headstock with variable speed control a heavy duty tailstock a swivelable grinding wheelhead and an advanced CNC control system often Fanuc for automated operation Core advantages encompass superior surface finish enhanced productivity through reduced setup times remarkable rigidity minimizing vibration and longterm reliability for demanding industrial applications Widely used for machining shafts rollers bearings molds and precision components across aerospace automotive energy and general engineering sectors Experience unmatched efficiency with features like optional automatic measuring systems coolant systems and userfriendly programming maximizing uptime and minimizing operational costs Explore the ultimate in cylindrical grinding technology designed for peak performance and durability

Откройте для себя универсальный круглошлифовальный станок UCG500 и UCG500A ваш идеальный выбор для высокоточной обработки наружных и внутренних цилиндрических поверхностей Эти универсальные шлифовальные станки обеспечивают превосходную точность и повторяемость идеально подходят для шлифования сложных контуров конических деталей и прямых цилиндров Конструкция включает массивное чугунное основание прецизионную переднюю бабку с регулируемой скоростью тяжелую заднюю бабку поворотную шлифовальную бабку и современную систему ЧПУ Fanuc для автоматизации Основные преимущества высочайшая точность до ±0001 мм превосходное качество поверхности повышенная производительность благодаря сокращению времени наладки исключительная жесткость и виброустойчивость а также долговечность в тяжелых условиях эксплуатации Станки незаменимы для шлифования валов роликов подшипников прессформ и ответственных деталей в аэрокосмической автомобильной энергетической отраслях и общем машиностроении Повысьте эффективность с опциями автоматического контроля размера системами подачи СОЖ и интуитивным программированием Это надежное решение гарантирующее максимальную производительность и точность для вашего производства

Khám phá máy mài tròn ngoài vạn năng UCG500 và UCG500A giải pháp hàng đầu cho gia công tinh chính xác các bề mặt trụ ngoài và trụ trong Được thiết kế để đạt độ chính xác và độ lặp lại vượt trội những máy mài đa năng này lý tưởng để mài contour phức tạp chi tiết côn và đường kính thẳng Cấu trúc bao gồm bệ gang chắc chắn ụ trục chính tốc độ biến thiên ụ sau hạng nặng đầu mài xoay được và hệ thống điều khiển CNC Fanuc tiên tiến cho vận hành tự động Ưu điểm chính đạt độ chính xác micron tới ±0001mm chất lượng bề mặt vượt trội tăng năng suất nhờ giảm thời gian thiết lập độ cứng vững cao giảm rung động và độ tin cậy lâu dài cho sản xuất công nghiệp khắt khe Ứng dụng rộng rãi để gia công trục con lăn vòng bi khuôn và chi tiết chính xác trong hàng không vũ trụ ô tô năng lượng và cơ khí chế tạo chung Trải nghiệm hiệu quả tối đa với các tùy chọn hệ thống đo tự động hệ thống dung dịch làm nguội và lập trình thân thiện giúp tối đa thời gian hoạt động và giảm chi phí vận hành Máy mài tròn vạn năng đỉnh cao đảm bảo hiệu suất và độ bền vượt trội

ค้นพบเครื่องกลึงกลมอเนกประสงค์ UCG500 และ UCG500A โซลูชันอันดับหนึ่งสำหรับงานกลึงกลมภายนอกและภายในความแม่นยำสูง ออกแบบมาเพื่อความเที่ยงตรงและความสม่ำเสมอระดับไมครอน เครื่องกลึงทรงกระบอกอเนกประสงค์เหล่านี้เหมาะอย่างยิ่งสำหรับชิ้นงานรูปทรงซับซ้อน ชิ้นงานแบบเรียว และเส้นผ่านศูนย์กลางตรง โครงสร้างหลักประกอบด้วยฐานเหล็กหล่อแข็งแรง หัวสปินเดิลปรับความเร็วได้ หางหมุนขนาดหนัก หัวจับล้อกลึงที่ปรับมุมได้ และระบบควบคุมซีเอ็นซีชั้นสูง เช่น Fanuc สำหรับการทำงานอัตโนมัติ จุดเด่นหลักรวมถึงความแม่นยำสูงถึง ±0001 มม. คุณภาพผิวงานยอดเยี่ยม เพิ่มประสิทธิภาพการผลิตด้วยการลดเวลาตั้งเครื่อง ความแข็งแกร่งสูงลดการสั่นสะเทือน และความทนทานสำหรับงานอุตสาหกรรมหนัก ใช้กันอย่างแพร่หลายในการผลิตเพลา โรลเลอร์ แบริ่ง แม่พิมพ์ และชิ้นส่วนความแม่นยำในอุตสาหกรรมการบินและอวกาศ ยานยนต์ พลังงาน และวิศวกรรมทั่วไป เพิ่มประสิทธิภาพด้วยฟีเจอร์เสริมเช่นระบบวัดอัตโนมัติ ระบบหล่อเย็น และการตั้งโปรแกรมที่ใช้งานง่าย ช่วยเพิ่มเวลาทำงานและลดต้นทุน เครื่องกลึงกลมซีเอ็นซีประสิทธิภาพสูงนี้พร้อมมอบความแม่นยำและความทนทานอันยอดเยี่ยม

Temui Mesin Pengisar Silinder Sejagat UCG500 dan UCG500A penyelesaian utama untuk pengisaran silinder luaran dan dalaman ketepatan tinggi Direka untuk ketepatan dan kebolehulangan yang luar biasa mesin pengisar universal ini sesuai untuk mengisar kontur kompleks kerja tirus dan diameter lurus Komponen utama termasuk asas besi tuang yang kukuh kepala gelendong kelajuan boleh ubah tetapan ekor berat kepala roda pengisar yang boleh pusing dan sistem kawalan CNC termaju Fanuc untuk operasi automatik Kelebihan utama ketepatan mikron sehingga ±0001mm kualiti permukaan unggul produktiviti meningkat melalui masa penyediaan singkat kekakuan tinggi mengurangkan getaran dan kebolehpercayaan jangka panjang untuk aplikasi industri yang mencabar Digunakan secara meluas untuk mengisar aci penggelek galas acuan dan komponen ketepatan tinggi dalam aeroangkasa automotif tenaga dan kejuruteraan umum Meningkatkan kecekapan dengan ciri pilihan seperti sistem pengukuran automatik sistem penyejuk dan pengaturcaraan mesra pengguna memaksimumkan masa operasi dan mengurangkan kos operasi Mesin canai silinder universal berprestasi tinggi ini menjamin ketepatan dan ketahanan terbaik

Tuklasin ang Universal Cylindrical Grinder na UCG500 at UCG500A ang pangunahing solusyon para sa mataas na presisyon ng panlabas at panloob na cylindrical grinding Ininhinyo para sa pambihirang katumpakan at repeatability ang mga versatile grinding machine na ito ay mahusay sa paggawa ng mga kumplikadong contour tapered workpiece at tuwid na diameter Mainam para sa mga toolroom job shop at malakihang produksyon naghahatid ang mga ito ng micronlevel na presisyon hanggang ±0001mm Kabilang sa mga pangunahing komponent ang matibay na cast iron base precision spindle headstock na may variable speed control mabigat na tailstock swivelable grinding wheelhead at advanced na CNC control system kadalasang Fanuc para sa awtomatikong operasyon Kalamangan nito ang superior surface finish mas mataas na produktibo sa pamamagitan ng pinababang setup time kahanga hangang rigidity na nagpapaliit ng vibration at pangmatagalang reliability para sa ibat ibang industriya Malawakang ginagamit para sa machining ng mga shaft roller bearing mold at precision component sa aerospace automotive energy at general engineering sector Makaranas ng di matatawarang kahusayan na may mga opsyon gaya ng automatic measuring system coolant system at madaling gamitin na programming para mas mataas na uptime at mas mababang operational cost Ang pinakamahusay na cylindrical grinding technology na idinisenyo para sa rurok na performance at tibay

Scopri la Rettificatrice Cilindrica Universale UCG500 e UCG500A la soluzione ideale per la rettifica cilindrica esterna ed interna di alta precisione Progettate per eccellere in precisione e ripetibilità queste macchine versatili sono perfette per lavorare contorni complessi pezzi conici e diametri diritti Componenti chiave includono una solida base in ghisa una testa motrice con velocità variabile una robusta contropunta una testa rettificatrice orientabile e un avanzato controllo CNC spesso Fanuc per l automazione Vantaggi principali precisione micron fino a ±0001 mm finitura superficiale superiore elevata produttività grazie a tempi di setup ridotti eccezionale rigidità che minimizza le vibrazioni e affidabilità a lungo termine per applicazioni industriali impegnative Ampiamente utilizzate per la lavorazione di alberi rulli cuscinetti stampi e componenti di precisione nei settori aerospaziale automotive energia e ingegneria generale Sperimenta unefficienza ottimizzata con funzioni opzionali come sistemi di misura automatici sistemi refrigeranti e programmazione intuitiva massimizzando il tempo operativo e riducendo i costi La tecnologia di rettifica cilindrica definitiva per massime prestazioni e durata

UCG500 ve UCG500A Universal Silindirik Taşlama Makinesi ile yüksek hassasiyetli dış ve iç silindirik taşlama işlemleri için en iyi çözümü keşfedin Mikron seviyesinde hassasiyet ±0001mm tekrarlanabilirlik ve üstün yüzey kalitesi sunan bu çok yönlü taşlama tezgahları karmaşık konturlu konik ve düz parçaların işlenmesinde mükemmeldir Güçlü döküm demir gövde hassas hız kontrollü spindle fener mili ağır hizmet tipi puntalar döndürülebilir taşlama başlığı ve genellikle Fanuc marka gelişmiş CNC kontrol sistemi ile donatılmıştır Temel avantajlar arasında kısa kurulum süreleri ile yüksek verimlilik titreşimi minimize eden üstün rijitlik ve zorlu endüstriyel uygulamalar için uzun ömürlü güvenilirlik yer alır Havacılık otomotiv enerji ve genel mühendislik sektörlerinde miller rulmanlar kalıplar ve hassas parçaların taşlanması için yaygın olarak kullanılır Otomatik ölçüm sistemleri soğutma üniteleri ve kullanıcı dostu programlama gibi opsiyonel özelliklerle operasyonel verimliliğinizi maksimize edin Yüksek performanslı silindirik taşlama teknolojisinin gücünü ve dayanıklılığını deneyimleyin

Découvrez la Rectifieuse Cylindrique Universelle UCG500 et UCG500A la solution ultime pour la rectification cylindrique externe et interne de haute précision Conçues pour une précision et une répétabilité exceptionnelles ces machines polyvalentes excellent dans la production de contours complexes de pièces coniques et de diamètres droits Avec une précision au micron jusquà ±0001 mm elles sont idéales pour latelier les petites séries et la production en série Composants clés un bâti en fonte robuste une broche porte pièce à vitesse variable une contrepointe lourde une tête de rectification orientable et une commande CNC avancée souvent Fanuc pour lautomatisation Avantages majeurs état de surface supérieur productivité accrue grâce aux temps de réglage réduits rigidité exceptionnelle minimisant les vibrations et fiabilité à long terme pour les environnements industriels exigeants Utilisées pour la rectification darbre de rouleaux de roulements de moules et de composants de précision dans laérospatiale lautomobile lénergie et la mécanique générale Optimisez lefficacité avec des options telles que des systèmes de mesure automatique des systèmes darrosage et une programmation intuitive maximisant le temps de production et réduisant les coûts La technologie de rectification cylindrique haut de gamme pour des performances et une durabilité inégalées