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CSB300 Metal Circular Sawing Machine
CSB300 Stands ngineered with Japanese servo tech, German-grade components, and Taiwan linear guides, the CSB300 maximizes productivity while minimizing waste. Its all-in-one automation—from feeding to chip removal—cuts operational costs by 30%.
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Machine Specifications of CSB300 Metal Circular Sawing Machine
Main configuration list of CSB300 Metal Circular Sawing Machine
Note: The accessories in the configuration list allow manufacturers to change the accessory brand to a higher level according to the material supply situation.
Main components of the CSB300 Metal Circular Sawing Machine
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a material dividing device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain-type chip conveyor, a saw blade cleaning device, a loading rack, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform, affecting the life of the saw blade.
2. Power head part: The gear box body is integrally cast with high-quality high-strength special materials, which is high in strength and impact-resistant. The transmission gear made of high-performance gear material has undergone special heat treatment and precision grinding, and the gear clearance elimination mechanism is used to achieve zero-clearance transmission, ensuring smooth transmission and average service life of the saw blade, and high transmission efficiency. All bearings are imported high-precision and high-strength bearings, so that the entire gear box runs with low noise, stable operation, and reliable transmission performance. The use of a unique optimized saw blade stabilization system can greatly improve the rigidity of the clamping circular saw blade, more effectively reduce the vibration and deflection of the saw blade, so that the service life of the saw blade is greatly improved, and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to feed horizontally, and the clamped workpiece can be cut off quickly and with high precision.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them are internationally renowned brands with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, heat exchanger, switch and auxiliary components. The machine tool can realize the whole process of numerical control, that is, except for the manual placement of material racks, the whole process from automatic material selection to sawing, including the material head and tail processing, is automatically completed by the sawing line. The automation degree is high, and various safety protection devices can ensure the safe and stable operation of the whole process of sawing.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and promptly notify the maintenance personnel to perform maintenance. In the following situations, the system will send out an alarm signal: hydraulic failure alarm, spray cooling system failure alarm, air pressure system failure alarm, no material to be cut alarm and stop after 3 minutes,
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle sprays high-efficiency cutting oil on both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution, but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system: can inject lubricating oil into the screw guide rail and other parts at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
Basic technical conditions of CSB300 Metal Circular Sawing Machine
1. This Circular Saw Bench is brand new, reasonably designed and technologically advanced.
2. The components are made of high-quality materials and are mature and reliable products.
3. Have reliable safety protection, alarm and insurance measures.
4. The measurement units of parts, instruments and all drawings and materials shall all adopt the International Units (SI) standards.
5. It can work normally and continuously under the conditions of ambient temperature of -5~45°C and relative humidity ≤ 95%.
6. The kinetic energy conditions of the installation environment are:
1) Three-phase AC: 380V ± 10%, 50HZ ± 10%;
2) Single-phase AC: 220V ± 10%, 50HZ ± 10%;
3) Safety voltage: 24V;
4) Compressed air: 0.4~0.6MPa;
5) Installation area: length 8.7m x width 4.2m x height 2.5m;
6) The hydraulic station is independently designed and installed on the machine body.
Main features of CSB300 Metal Circular Sawing Machine
1. This Circular Saw Bench is a general-purpose high-speed metal circular saw machine, especially suitable for high-speed precision cutting of various non-ferrous metal bars.
2. Parameters such as cutting length and residual length are input through the human-machine interface.
3. It can meet the needs of cutting various non-ferrous metals with a maximum diameter of 300mm.
4. Japan Mitsubishi servo motor is used with high-precision ground ball screw for feeding. The feeding length is accurate, and the single feeding length can reach 800mm. The cutting length of multiple feedings can be set without restriction.
5. A TCT toothed saw blade with an outer diameter of 840 mm and a thickness of 4.0 mm was used as the cutting tool.
6. The 6- axis spindle speed has stepless speed regulation function, which can adapt to materials of different materials.
7. The cutting feed mode of the spindle box is horizontal, driven by a servo motor, and the feed speed can be adjusted arbitrarily.
8. The feeding system is designed with slow positioning function.
9. The cutting clamp adopts a three-point universal clamping method, and there is no need to change the clamping device for different material shapes.
10. has the function of no-material shutdown and automatic counting shutdown, which is convenient for management.
11. is equipped with a quasi-dry saw blade lubrication and cooling device to increase the service life of the saw blade.
12. The equipment is equipped with an automatic lubrication device, which can regularly and quantitatively inject oil into the screw guide rail and other components.
13. It has manual operation and automatic operation functions.
14. The entire working cycle: feeding, clamping, sawing, and unloading are all carried out automatically by CNC, and manual work is responsible for loading and collecting materials.
Main structural characteristics of CSB300 Metal Circular Sawing Machine
1. The sawing tool adopts imported TCT circular saw blade, which has a long service life, narrow sawing mouth and saves materials.
2. Japan Mitsubishi PLC system is used for automatic control, and touch screen is used for parameter setting. The material head, material tail, workpiece and chips can all be transported to the designated location, and the whole process is digitally controlled.
3. The feeding device and the feeding device adopt the advanced method of servo motor and high-precision ball screw for feeding and feeding.
4. It adopts spray cooling system, centralized automatic lubrication system, automatic sawdust collection system, and the overall performance of the equipment is reliable.
5. The use of adjustable high-rigidity saw blade stabilizer completely prevents the vibration and deflection of the circular saw blade, and has high sawing accuracy.
6. All hydraulic and pneumatic system components are imported well-known brand products, and the overall performance of the equipment is reliably guaranteed.
7. The high-precision power head, gear anti-backlash device and supporting parts are all imported to ensure the sawing accuracy of the circular saw machine and the service life of the circular saw blade.
Supplementary Materials of CSB300 Metal Circular Sawing Machine
1. The power cable between the machine power cabinet and the user's on-site power supply shall be provided by the user.
2. The materials that the machine needs to test cut shall be provided by the user.
Introduction to electrical control of CSB300 Metal Circular Sawing Machine
1. The Circular Saw Bench is suitable for normal operation in an environment with a temperature of -5-45°C and a maximum relative humidity of 90% at 20°C.
2. All electrical equipment (design, manufacture, installation) complies with IEC standards.
3. Design the circuit according to the three-phase four-wire wiring system.
4. An emergency stop button is installed on the mobile control console.
5. The emergency stop button adopts a red mushroom head self-locking button, and its normally closed point contact is used for the safety circuit.
6. Electrical wiring (wires and cables) are clearly labeled and consistent with the drawings.
7. The wiring of separate electrical boxes and equipment is connected by wire troughs or metal pipes, and cables are not used directly.
8. All wire connections are made through terminal blocks, without direct docking points.
9. All wire contacts are crimp terminals.
10. IP54 level protection measures are adopted to prevent water, dust and oil from entering the electrical cabinet.
11. The motor is designed with corresponding over-current protection function.
12. Strong and weak electricity should be wired separately, and the wiring should be neat, beautiful and easy to maintain.
13. Exposed wires and cables have protective sleeves and the connections are fixed with connectors.
14. With manual and semi-automatic function selection.
15. The operating language is Simplified Chinese/English.
Открийте високопроизводителната металорежеща машина CSB300 - идеалното решение за прецизно рязане на тръби, профили и пръти. Този автоматичен циркулярен трион с метален диск се отличава със здрава конструкция, серво управление и система за автоматично подаване. Осигурява чисти, перпендикулярни разрези с впечатляваща точност до ±0.03mm и минимална загуба на материал. Ключови компоненти включват високоскоростен двигател, устойчива маса, цифров контролен панел и усъвършенствана система за охлаждане. Подходящ за металообработващи цехове, производствени линии и сервизи, машината гарантира бърза производство, дълготрайност и лесно поддръжка. Повишете ефективността си с надеждния CSB300 за рязане на стомана, алуминий, мед и други сплави. Открийте високоефективната машина за сечење метала CSB300 - савршено решење за прецизно сечење цеви, профила и шипки. Овај аутоматски кружни тестер за метале комбинује робусну конструкцију, серво контролу и аутоматски систем за напредовање. Обезбеђује чисте, тачно управљане резове са импресивном прецизношћу до ±0.03mm и минималним губитком материјала. Кључни делови укључују високобрзински мотор, стабилну радну површину, дигиталну контролну таблу и напредни систем за хлађење. Идеална за радионице за обраду метала, производне линије и сервисне центре, машина гарантује брзу производњу, дуговечност и лако одржавање. Побољшајте своју продуктивност са поузданим CSB300 за сечење челика, алуминијума, бакра и других легура. Objavte vysoko výkonný kotúčovú pílu na kov CSB300 – ideálne riešenie pre presné rezanie rúr, profilov a tyčí. Tento automatický kotúčovací stroj s kovovým kotúčom spája robustnú konštrukciu, servo ovládanie a automatický posuvný systém. Zaisťuje čisté, kolmé rezy s pôsobivou presnosťou do ±0,03 mm a minimálnou stratou materiálu. Kľúčové komponenty zahŕňajú vysokootáčkový motor, stabilný pracovný stôl, digitálnu ovládaciu dosku a pokročilý chladiaci systém. Vhodný pre kovoobrábacie dielne, výrobné linky a servisné strediská, stroj garantuje rýchlu výrobu, dlhú životnosť a jednoduchú údržbu. Zvýšite svoju produktivitu s spoľahlivým strojom CSB300 na rezanie ocele, hliníka, medi a iných zliatin. Otkrijte visokoučinkovitu strojnu pilu za metal CSB300 - savršeno rješenje za precizno rezanje cijevi, profila i šipki. Ovaj automatski kružni tester za metale kombinira čvrstu konstrukciju, servo upravljanje i automatski sustav za pomak. Osigurava čiste, okomite rezove impresivnom preciznošću do ±0.03mm uz minimalni gubitak materijala. Ključne komponente uključuju brzohodni motor, stabilnu radnu površinu, digitalnu upravljačku ploču i napredni sustav hlađenja. Idealna za radionice metalne obrade, proizvodne linije i servisne centre, stroj jamči brzu proizvodnju, dugotrajnost i jednostavno održavanje. Poboljšajte svoju produktivnost s pouzdanim CSB300 za rezanje čelika, aluminija, bakra i drugih legura. Odkrite visokozmogljivo krožno žago za kovine CSB300 – idealno rešitev za natančno žaganje cevi, profilov in palic. Ta avtomatska krožna žaga s kovinskim rezilom združuje robustno konstrukcijo, servo krmiljenje in sistem za samodejni podajalnik. Zagotavlja čiste, pravokotne reze z impresivno natančnostjo do ±0,03 mm in minimalnimi izgubami materiala. Ključne komponente vključujejo visokohitrostni motor, stabilno delovno mizo, digitalno krmilno ploščo in napreden sistem za hlajenje. Primerna za delavnice za obdelavo kovin, proizvodne linije in servisne centre, stroj zagotavlja hitro proizvodnjo, dolgo življenjsko dobo in enostavno vzdrževanje. Povečajte svojo produktivnost z zanesljivim CSB300 za žaganje jekla, aluminija, bakra in drugih zlitin. Tuklasin ang mataas na pagganap na CSB300 Metal Circular Sawing Machine – ang perpektong solusyon para sa tumpak na pagputol ng mga tubo, profile, at rod. Pinagsasama ng awtomatikong lagaring pabilog na pang-metal na ito ang matibay na konstruksyon, servo control, at awtomatikong sistema ng pag-advance. Tinitiyak nito ang malinis, tuwid na paggupit na may kahanga-hangang katumpakan hanggang ±0.03mm at minimal na pagkawala ng materyal. Kasama sa mga pangunahing komponent ang high-speed motor, matatag na work table, digital control panel, at advanced cooling system. Angkop para sa mga metalworking workshop, production line, at service center, ginagarantiyahan ng makina ang mabilis na produksyon, tibay, at madaling pag-maintain. Pataasin ang iyong produktibidad gamit ang maaasahang CSB300 para sa paggupit ng bakal, aluminyo, tanso, at iba pang haluang metal.
| Items | CSB300 |
| Capacity | |
| Round ● | 160~300mm |
| Angle material | 160~220mm |
| Round tube ○ | 160~300mm |
| Square tube □ | 160~220mm |
| Head spindle | |
| Applicable TCT tungsten carbide circular saw | Ø 840x4.0x3.2mm |
| Saw blade rotation number | 15~70rpm / stepless speed change |
| Saw Blade Remover | Active round steel brush |
| Motor | |
| Spindle drive servo motor | 45kW |
| AC servo motor machine head | 7kW |
| AC servo motor feeding mechanism | 5.5kW |
| Hydraulic drive motor | 7.5kW / 4p |
| Hydraulic device | |
| Hydraulic drive pressure | 70kg/cm² (7 MPa) |
| Hydraulic tank capacity | 170L |
| Air pressure device | |
| Working air pressure | 4~6kg/cm² |
| Fixed-size feeding (GFC) mechanism | |
| End cutting length | 15~99mm |
| Residue length | 150mm+a (a is less than the length of one material) |
| Feeding length | 10-800mm (single) |
| Others | |
| Chip removal device | Standard configuration / chain plate type |
| Weight / main machine + rack | About 14000kg |
| No. | Name | Specifications | Manufacturer |
| 1 | Control System | FX5U | Mitsubishi |
| 2 | Feeding servo motor | 5.5KW | Mitsubishi |
| 3 | Feed servo motor | 7 KW | Mitsubishi |
| 4 | Human Machine Interface | GS2110 | Mitsubishi |
| 5 | Contactor | Siemens, Germany | |
| 6 | Thermal relay | Siemens, Germany | |
| 7 | Solenoid valve | AirTac Taiwan | |
| 8 | Spindle servo motor | 45KW | EURA/ EURA/Super Sync |
| 9 | Linear guide | Taiwan | |
| 10 | Lead Screw | North/Taiwan Dinghan | |
| 11 | Bearings | Japan NSK /FAG | |
| 12 | Hydraulic valve | Taiwan | |
| 13 | Screw rail lubrication system | Taiwan Shengxiang | |
| 14 | Tool lubrication system | Tian Gen | |
| 15 | Magnetic powder brake | CapitaLand | |
| 16 | Hydraulic lines | Horse | |
| 17 | Sealing ring | Taiwan TTO/SOG | |
| 18 | belt | Gates | |
| 19 | Oil mist collector | Shansen / green and white | |
| 20 | Chain plate chip conveyor | China | |
| 21 | Material rack | China |
Main components of the CSB300 Metal Circular Sawing Machine
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a material dividing device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain-type chip conveyor, a saw blade cleaning device, a loading rack, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform, affecting the life of the saw blade.
2. Power head part: The gear box body is integrally cast with high-quality high-strength special materials, which is high in strength and impact-resistant. The transmission gear made of high-performance gear material has undergone special heat treatment and precision grinding, and the gear clearance elimination mechanism is used to achieve zero-clearance transmission, ensuring smooth transmission and average service life of the saw blade, and high transmission efficiency. All bearings are imported high-precision and high-strength bearings, so that the entire gear box runs with low noise, stable operation, and reliable transmission performance. The use of a unique optimized saw blade stabilization system can greatly improve the rigidity of the clamping circular saw blade, more effectively reduce the vibration and deflection of the saw blade, so that the service life of the saw blade is greatly improved, and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to feed horizontally, and the clamped workpiece can be cut off quickly and with high precision.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them are internationally renowned brands with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, heat exchanger, switch and auxiliary components. The machine tool can realize the whole process of numerical control, that is, except for the manual placement of material racks, the whole process from automatic material selection to sawing, including the material head and tail processing, is automatically completed by the sawing line. The automation degree is high, and various safety protection devices can ensure the safe and stable operation of the whole process of sawing.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and promptly notify the maintenance personnel to perform maintenance. In the following situations, the system will send out an alarm signal: hydraulic failure alarm, spray cooling system failure alarm, air pressure system failure alarm, no material to be cut alarm and stop after 3 minutes,
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle sprays high-efficiency cutting oil on both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution, but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system: can inject lubricating oil into the screw guide rail and other parts at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
Basic technical conditions of CSB300 Metal Circular Sawing Machine
1. This Circular Saw Bench is brand new, reasonably designed and technologically advanced.
2. The components are made of high-quality materials and are mature and reliable products.
3. Have reliable safety protection, alarm and insurance measures.
4. The measurement units of parts, instruments and all drawings and materials shall all adopt the International Units (SI) standards.
5. It can work normally and continuously under the conditions of ambient temperature of -5~45°C and relative humidity ≤ 95%.
6. The kinetic energy conditions of the installation environment are:
1) Three-phase AC: 380V ± 10%, 50HZ ± 10%;
2) Single-phase AC: 220V ± 10%, 50HZ ± 10%;
3) Safety voltage: 24V;
4) Compressed air: 0.4~0.6MPa;
5) Installation area: length 8.7m x width 4.2m x height 2.5m;
6) The hydraulic station is independently designed and installed on the machine body.
Main features of CSB300 Metal Circular Sawing Machine
1. This Circular Saw Bench is a general-purpose high-speed metal circular saw machine, especially suitable for high-speed precision cutting of various non-ferrous metal bars.
2. Parameters such as cutting length and residual length are input through the human-machine interface.
3. It can meet the needs of cutting various non-ferrous metals with a maximum diameter of 300mm.
4. Japan Mitsubishi servo motor is used with high-precision ground ball screw for feeding. The feeding length is accurate, and the single feeding length can reach 800mm. The cutting length of multiple feedings can be set without restriction.
5. A TCT toothed saw blade with an outer diameter of 840 mm and a thickness of 4.0 mm was used as the cutting tool.
6. The 6- axis spindle speed has stepless speed regulation function, which can adapt to materials of different materials.
7. The cutting feed mode of the spindle box is horizontal, driven by a servo motor, and the feed speed can be adjusted arbitrarily.
8. The feeding system is designed with slow positioning function.
9. The cutting clamp adopts a three-point universal clamping method, and there is no need to change the clamping device for different material shapes.
10. has the function of no-material shutdown and automatic counting shutdown, which is convenient for management.
11. is equipped with a quasi-dry saw blade lubrication and cooling device to increase the service life of the saw blade.
12. The equipment is equipped with an automatic lubrication device, which can regularly and quantitatively inject oil into the screw guide rail and other components.
13. It has manual operation and automatic operation functions.
14. The entire working cycle: feeding, clamping, sawing, and unloading are all carried out automatically by CNC, and manual work is responsible for loading and collecting materials.
Main structural characteristics of CSB300 Metal Circular Sawing Machine
1. The sawing tool adopts imported TCT circular saw blade, which has a long service life, narrow sawing mouth and saves materials.
2. Japan Mitsubishi PLC system is used for automatic control, and touch screen is used for parameter setting. The material head, material tail, workpiece and chips can all be transported to the designated location, and the whole process is digitally controlled.
3. The feeding device and the feeding device adopt the advanced method of servo motor and high-precision ball screw for feeding and feeding.
4. It adopts spray cooling system, centralized automatic lubrication system, automatic sawdust collection system, and the overall performance of the equipment is reliable.
5. The use of adjustable high-rigidity saw blade stabilizer completely prevents the vibration and deflection of the circular saw blade, and has high sawing accuracy.
6. All hydraulic and pneumatic system components are imported well-known brand products, and the overall performance of the equipment is reliably guaranteed.
7. The high-precision power head, gear anti-backlash device and supporting parts are all imported to ensure the sawing accuracy of the circular saw machine and the service life of the circular saw blade.
Supplementary Materials of CSB300 Metal Circular Sawing Machine
1. The power cable between the machine power cabinet and the user's on-site power supply shall be provided by the user.
2. The materials that the machine needs to test cut shall be provided by the user.
Introduction to electrical control of CSB300 Metal Circular Sawing Machine
1. The Circular Saw Bench is suitable for normal operation in an environment with a temperature of -5-45°C and a maximum relative humidity of 90% at 20°C.
2. All electrical equipment (design, manufacture, installation) complies with IEC standards.
3. Design the circuit according to the three-phase four-wire wiring system.
4. An emergency stop button is installed on the mobile control console.
5. The emergency stop button adopts a red mushroom head self-locking button, and its normally closed point contact is used for the safety circuit.
6. Electrical wiring (wires and cables) are clearly labeled and consistent with the drawings.
7. The wiring of separate electrical boxes and equipment is connected by wire troughs or metal pipes, and cables are not used directly.
8. All wire connections are made through terminal blocks, without direct docking points.
9. All wire contacts are crimp terminals.
10. IP54 level protection measures are adopted to prevent water, dust and oil from entering the electrical cabinet.
11. The motor is designed with corresponding over-current protection function.
12. Strong and weak electricity should be wired separately, and the wiring should be neat, beautiful and easy to maintain.
13. Exposed wires and cables have protective sleeves and the connections are fixed with connectors.
14. With manual and semi-automatic function selection.
15. The operating language is Simplified Chinese/English.
Открийте високопроизводителната металорежеща машина CSB300 - идеалното решение за прецизно рязане на тръби, профили и пръти. Този автоматичен циркулярен трион с метален диск се отличава със здрава конструкция, серво управление и система за автоматично подаване. Осигурява чисти, перпендикулярни разрези с впечатляваща точност до ±0.03mm и минимална загуба на материал. Ключови компоненти включват високоскоростен двигател, устойчива маса, цифров контролен панел и усъвършенствана система за охлаждане. Подходящ за металообработващи цехове, производствени линии и сервизи, машината гарантира бърза производство, дълготрайност и лесно поддръжка. Повишете ефективността си с надеждния CSB300 за рязане на стомана, алуминий, мед и други сплави. Открийте високоефективната машина за сечење метала CSB300 - савршено решење за прецизно сечење цеви, профила и шипки. Овај аутоматски кружни тестер за метале комбинује робусну конструкцију, серво контролу и аутоматски систем за напредовање. Обезбеђује чисте, тачно управљане резове са импресивном прецизношћу до ±0.03mm и минималним губитком материјала. Кључни делови укључују високобрзински мотор, стабилну радну површину, дигиталну контролну таблу и напредни систем за хлађење. Идеална за радионице за обраду метала, производне линије и сервисне центре, машина гарантује брзу производњу, дуговечност и лако одржавање. Побољшајте своју продуктивност са поузданим CSB300 за сечење челика, алуминијума, бакра и других легура. Objavte vysoko výkonný kotúčovú pílu na kov CSB300 – ideálne riešenie pre presné rezanie rúr, profilov a tyčí. Tento automatický kotúčovací stroj s kovovým kotúčom spája robustnú konštrukciu, servo ovládanie a automatický posuvný systém. Zaisťuje čisté, kolmé rezy s pôsobivou presnosťou do ±0,03 mm a minimálnou stratou materiálu. Kľúčové komponenty zahŕňajú vysokootáčkový motor, stabilný pracovný stôl, digitálnu ovládaciu dosku a pokročilý chladiaci systém. Vhodný pre kovoobrábacie dielne, výrobné linky a servisné strediská, stroj garantuje rýchlu výrobu, dlhú životnosť a jednoduchú údržbu. Zvýšite svoju produktivitu s spoľahlivým strojom CSB300 na rezanie ocele, hliníka, medi a iných zliatin. Otkrijte visokoučinkovitu strojnu pilu za metal CSB300 - savršeno rješenje za precizno rezanje cijevi, profila i šipki. Ovaj automatski kružni tester za metale kombinira čvrstu konstrukciju, servo upravljanje i automatski sustav za pomak. Osigurava čiste, okomite rezove impresivnom preciznošću do ±0.03mm uz minimalni gubitak materijala. Ključne komponente uključuju brzohodni motor, stabilnu radnu površinu, digitalnu upravljačku ploču i napredni sustav hlađenja. Idealna za radionice metalne obrade, proizvodne linije i servisne centre, stroj jamči brzu proizvodnju, dugotrajnost i jednostavno održavanje. Poboljšajte svoju produktivnost s pouzdanim CSB300 za rezanje čelika, aluminija, bakra i drugih legura. Odkrite visokozmogljivo krožno žago za kovine CSB300 – idealno rešitev za natančno žaganje cevi, profilov in palic. Ta avtomatska krožna žaga s kovinskim rezilom združuje robustno konstrukcijo, servo krmiljenje in sistem za samodejni podajalnik. Zagotavlja čiste, pravokotne reze z impresivno natančnostjo do ±0,03 mm in minimalnimi izgubami materiala. Ključne komponente vključujejo visokohitrostni motor, stabilno delovno mizo, digitalno krmilno ploščo in napreden sistem za hlajenje. Primerna za delavnice za obdelavo kovin, proizvodne linije in servisne centre, stroj zagotavlja hitro proizvodnjo, dolgo življenjsko dobo in enostavno vzdrževanje. Povečajte svojo produktivnost z zanesljivim CSB300 za žaganje jekla, aluminija, bakra in drugih zlitin. Tuklasin ang mataas na pagganap na CSB300 Metal Circular Sawing Machine – ang perpektong solusyon para sa tumpak na pagputol ng mga tubo, profile, at rod. Pinagsasama ng awtomatikong lagaring pabilog na pang-metal na ito ang matibay na konstruksyon, servo control, at awtomatikong sistema ng pag-advance. Tinitiyak nito ang malinis, tuwid na paggupit na may kahanga-hangang katumpakan hanggang ±0.03mm at minimal na pagkawala ng materyal. Kasama sa mga pangunahing komponent ang high-speed motor, matatag na work table, digital control panel, at advanced cooling system. Angkop para sa mga metalworking workshop, production line, at service center, ginagarantiyahan ng makina ang mabilis na produksyon, tibay, at madaling pag-maintain. Pataasin ang iyong produktibidad gamit ang maaasahang CSB300 para sa paggupit ng bakal, aluminyo, tanso, at iba pang haluang metal.
Machine Specifications of CSB300 Metal Circular Sawing Machine
| Items | CSB300 |
| Capacity | |
| Round ● | 160~300mm |
| Angle material | 160~220mm |
| Round tube ○ | 160~300mm |
| Square tube □ | 160~220mm |
| Head spindle | |
| Applicable TCT tungsten carbide circular saw | Ø 840x4.0x3.2mm |
| Saw blade rotation number | 15~70rpm / stepless speed change |
| Saw Blade Remover | Active round steel brush |
| Motor | |
| Spindle drive servo motor | 45kW |
| AC servo motor machine head | 7kW |
| AC servo motor feeding mechanism | 5.5kW |
| Hydraulic drive motor | 7.5kW / 4p |
| Hydraulic device | |
| Hydraulic drive pressure | 70kg/cm² (7 MPa) |
| Hydraulic tank capacity | 170L |
| Air pressure device | |
| Working air pressure | 4~6kg/cm² |
| Fixed-size feeding (GFC) mechanism | |
| End cutting length | 15~99mm |
| Residue length | 150mm+a (a is less than the length of one material) |
| Feeding length | 10-800mm (single) |
| Others | |
| Chip removal device | Standard configuration / chain plate type |
| Weight / main machine + rack | About 14000kg |
Main configuration list of CSB300 Metal Circular Sawing Machine
| No. | Name | Specifications | Manufacturer |
| 1 | Control System | FX5U | Mitsubishi |
| 2 | Feeding servo motor | 5.5KW | Mitsubishi |
| 3 | Feed servo motor | 7 KW | Mitsubishi |
| 4 | Human Machine Interface | GS2110 | Mitsubishi |
| 5 | Contactor | Siemens, Germany | |
| 6 | Thermal relay | Siemens, Germany | |
| 7 | Solenoid valve | AirTac Taiwan | |
| 8 | Spindle servo motor | 45KW | EURA/ EURA/Super Sync |
| 9 | Linear guide | Taiwan | |
| 10 | Lead Screw | North/Taiwan Dinghan | |
| 11 | Bearings | Japan NSK /FAG | |
| 12 | Hydraulic valve | Taiwan | |
| 13 | Screw rail lubrication system | Taiwan Shengxiang | |
| 14 | Tool lubrication system | Tian Gen | |
| 15 | Magnetic powder brake | CapitaLand | |
| 16 | Hydraulic lines | Horse | |
| 17 | Sealing ring | Taiwan TTO/SOG | |
| 18 | belt | Gates | |
| 19 | Oil mist collector | Shansen / green and white | |
| 20 | Chain plate chip conveyor | China | |
| 21 | Material rack | China |
Main components of the CSB300 Metal Circular Sawing Machine
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a material dividing device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain-type chip conveyor, a saw blade cleaning device, a loading rack, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform, affecting the life of the saw blade.
2. Power head part: The gear box body is integrally cast with high-quality high-strength special materials, which is high in strength and impact-resistant. The transmission gear made of high-performance gear material has undergone special heat treatment and precision grinding, and the gear clearance elimination mechanism is used to achieve zero-clearance transmission, ensuring smooth transmission and average service life of the saw blade, and high transmission efficiency. All bearings are imported high-precision and high-strength bearings, so that the entire gear box runs with low noise, stable operation, and reliable transmission performance. The use of a unique optimized saw blade stabilization system can greatly improve the rigidity of the clamping circular saw blade, more effectively reduce the vibration and deflection of the saw blade, so that the service life of the saw blade is greatly improved, and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to feed horizontally, and the clamped workpiece can be cut off quickly and with high precision.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them are internationally renowned brands with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, heat exchanger, switch and auxiliary components. The machine tool can realize the whole process of numerical control, that is, except for the manual placement of material racks, the whole process from automatic material selection to sawing, including the material head and tail processing, is automatically completed by the sawing line. The automation degree is high, and various safety protection devices can ensure the safe and stable operation of the whole process of sawing.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and promptly notify the maintenance personnel to perform maintenance. In the following situations, the system will send out an alarm signal: hydraulic failure alarm, spray cooling system failure alarm, air pressure system failure alarm, no material to be cut alarm and stop after 3 minutes,
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle sprays high-efficiency cutting oil on both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution, but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system: can inject lubricating oil into the screw guide rail and other parts at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a material dividing device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain-type chip conveyor, a saw blade cleaning device, a loading rack, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform, affecting the life of the saw blade.
2. Power head part: The gear box body is integrally cast with high-quality high-strength special materials, which is high in strength and impact-resistant. The transmission gear made of high-performance gear material has undergone special heat treatment and precision grinding, and the gear clearance elimination mechanism is used to achieve zero-clearance transmission, ensuring smooth transmission and average service life of the saw blade, and high transmission efficiency. All bearings are imported high-precision and high-strength bearings, so that the entire gear box runs with low noise, stable operation, and reliable transmission performance. The use of a unique optimized saw blade stabilization system can greatly improve the rigidity of the clamping circular saw blade, more effectively reduce the vibration and deflection of the saw blade, so that the service life of the saw blade is greatly improved, and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to feed horizontally, and the clamped workpiece can be cut off quickly and with high precision.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them are internationally renowned brands with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, heat exchanger, switch and auxiliary components. The machine tool can realize the whole process of numerical control, that is, except for the manual placement of material racks, the whole process from automatic material selection to sawing, including the material head and tail processing, is automatically completed by the sawing line. The automation degree is high, and various safety protection devices can ensure the safe and stable operation of the whole process of sawing.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and promptly notify the maintenance personnel to perform maintenance. In the following situations, the system will send out an alarm signal: hydraulic failure alarm, spray cooling system failure alarm, air pressure system failure alarm, no material to be cut alarm and stop after 3 minutes,
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle sprays high-efficiency cutting oil on both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution, but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system: can inject lubricating oil into the screw guide rail and other parts at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
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