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CSB200 Metal Circular Sawing Machine
CSB200 High-Speed Metal Circular Saw delivers precision cutting for bars/tubes (Ø80–200mm) with Mitsubishi CNC controls and 30kW servo spindle. Automated feeding (800mm/single), micro-lubrication, and IoT-ready features ensure efficiency.
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Machine Specifications of CSB200 Metal Circular Sawing Machine
Main configuration list of CSB200 Metal Circular Sawing Machine
Main components of the equipment of CSB200 Metal Circular Sawing Machine
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain plate chip conveyor, a saw blade cleaning device, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of the machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform. Affects the life of the saw blade.
2. Power head part: The gear box is made of high-quality high-strength special material as a whole, with high strength and impact resistance. The transmission gears made of high-performance gear materials are specially heat-treated and precision-ground, and the gear backlash elimination mechanism is used to achieve Zero-gap transmission ensures smooth transmission and average saw blade service life, with high transmission efficiency. All bearings are imported high-precision, High-strength bearings make the entire gearbox run with low noise, stability and reliable transmission performance. The blade stabilization system can greatly improve the rigidity of the circular saw blade and more effectively reduce the vibration and deflection of the saw blade. The service life of the blade is greatly improved and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to perform 15° oblique feeding, which can cut the clamped workpiece quickly and with high precision. The feed device adopts high-rigidity roller-shaped linear guide rails, which have the advantages of strong load-bearing capacity, good resistance to deformation and impact, and long service life during the entire sawing process.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them adopt well-known domestic brands, with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, switch and auxiliary components. The machine tool can realize full-process numerical control. It has a high degree of automation, and various safety protection devices can ensure the safe and smooth operation of the whole process of sawing line.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and notify the operator in time. Maintenance personnel perform maintenance. The system will send out an alarm signal when the following situations occur : hydraulic failure alarm, spray cooling system failure Fault alarm, air pressure system fault alarm, no material to be cut alarm and stop after 3 minutes.
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle also sprays high-efficiency cutting oil to both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution , but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system : can inject lubricating oil into the screw guide rail and other components at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
Basic technical conditions of CSB200 Metal Circular Sawing Machine
1. This equipment is brand new, reasonably designed and technologically advanced.
2. The components are made of high-quality materials and are mature and reliable products.
3. Have reliable safety protection, alarm and insurance measures.
4. The measurement units of parts, instruments and all drawings and materials shall all adopt the International Units (SI) standards.
5. It can work normally and continuously under the conditions of ambient temperature of -5~45°C and relative humidity ≤ 95%.
6. The kinetic energy conditions of the installation environment are:
1) Three-phase AC: 380V ± 10%, 50HZ ± 10%;
2) Single-phase AC: 220V ± 10%, 50HZ ± 10%;
3) Safety voltage: 24V;
4) Compressed air: 0.4~0.6MPa;
5) Installation area: length 10m x width 4.3m x height 2.23m;
6) The hydraulic station is independently designed and installed on the machine body.
Main features of CSB200 Metal Circular Sawing Machine
1. This equipment is a general-purpose high-speed metal circular saw machine, especially suitable for high-speed precision cutting of various metal bars.
2. Parameters such as cutting length and residual length are input through the human-machine interface.
3. It can meet the needs of cutting various metals with a maximum diameter of 200 mm.
4. Servo motor is used with high-precision ground ball screw for feeding, the feeding length is accurate, the single feeding length can reach 800mm, and the cutting length can be set for multiple feedings without restriction.
5. A toothed saw blade with an outer diameter of 630 mm and a thickness of 3.4 mm is used as the cutting tool.
6. The spindle speed has stepless speed regulation function and can adapt to materials of different materials.
7. The main spindle box has 15° bevel feed, driven by a servo motor, and the feed speed can be adjusted at will.
8. The feeding system is designed with slow positioning function.
9. The cutting clamp adopts a three-point universal clamping method, and there is no need to change the clamping device for different material shapes.
10. It has the function of no-material shutdown and automatic counting shutdown, which is convenient for management.
11. is equipped with a quasi-dry saw blade lubrication and cooling device to increase the service life of the saw blade.
12. The equipment is equipped with an automatic lubrication device, which can regularly and quantitatively inject oil into the screw guide rail and other components.
13. It has manual operation and automatic operation functions.
14. The entire work cycle: feeding, clamping, sawing, and unloading are all CNC-controlled and fully automatic, and manual work is responsible for loading and collecting materials.
Main structural characteristics of CSB200 Metal Circular Sawing Machine
1. The sawing tool adopts imported TCT circular saw blade, which has a long service life, narrow sawing mouth and saves materials.
2. Japan Mitsubishi PLC system is used for automatic control, and touch screen is used for parameter setting. The material head, material tail, workpiece and chips can be transported to the designated position, and the whole process is digitally controlled.
3. The feeding device and the material feeding device adopt the advanced method of servo motor and high-precision ball screw for feeding and feeding.
4. It adopts spray cooling system, centralized automatic lubrication system, automatic sawdust collection system, and the overall performance of the equipment is reliable.
5. The use of adjustable high-rigidity saw blade stabilizer completely prevents the vibration and deflection of the circular saw blade, and has high sawing accuracy.
6. All hydraulic and pneumatic system components are imported well-known brand products, and the overall performance of the equipment is reliably guaranteed.
7. The power head contains gear backlash elimination device and all supporting parts are imported to ensure the sawing accuracy of the circular saw machine and the service life of the circular saw blade.
Supplementary Materials of CSB200 Metal Circular Sawing Machine
1. The power cable between the machine power cabinet and the user's on-site power supply shall be provided by the user.
2. The materials that the machine needs to test cut shall be provided by the user.
Introduction to electrical control of CSB200 Metal Circular Sawing Machine
1. The machine is suitable for normal operation in an environment with a temperature of -5-45°C and a maximum relative humidity of 90% at 20°C.
2. All electrical equipment (design, manufacture, installation) complies with IEC standards.
3. Design the circuit according to the three-phase four-wire wiring system.
4. An emergency stop button is installed on the mobile control console.
5. The emergency stop button adopts a red mushroom head self-locking button, and its normally closed point contact is used for the safety circuit.
6. Electrical wiring (wires and cables) are clearly labeled and consistent with the drawings.
7. Separate electrical boxes and equipment are connected using cable troughs or metal pipes, not direct cables.
8. All wire connections are made through terminal blocks, without direct docking points.
9. All wire contacts are crimp terminals.
10. IP54 level protection measures are adopted to prevent water, dust and oil from entering the electrical cabinet.
11. The motor is designed with corresponding over-current protection function.
12. Strong and weak electricity should be wired separately, and the wiring should be neat, beautiful and easy to maintain.
13. Exposed wires and cables have protective sleeves and the connections are fixed with connectors.
14. With manual and semi-automatic function selection.
15. The operating language is Simplified Chinese/English.
Electrical advantages of CSB200 Metal Circular Sawing Machine
1. Purchase low-voltage electrical components from the top ten international brands
2. Adopt international high-end Mitsubishi PLC-FX5U series high-end control system.
3. The sawing process uses 4 feed speeds.
4. The sawing process automatically identifies the entry and cut-through points.
5. Sawing parameter menu usage function.
6. Current trend monitoring screen.
7. Use WeChat to scan QR code to log in to the mobile terminal (optional)
8. Cutting length menu configuration function
9. Nesting function for cutting length
10. Reserved Ethernet port (optional)
| Items | CSB200 |
| Capacity | |
| Round ● | 80~200mm |
| Angle material | 80~150mm |
| Round tube ○ | 80~200mm |
| Square tube □ | 80~150mm |
| Head spindle | |
| Applicable TCT tungsten carbide circular saw blade | Ø 630x3.4x2.7mm |
| Saw blade rotation number | 20~80rpm |
| Saw Blade Remover | Active round steel brush |
| Motor | |
| Spindle drive servo motor | 30kW |
| AC servo motor machine head | 4.4kW |
| AC servo motor feeding mechanism | 2.9kW |
| Hydraulic drive motor | 5.5kW / 4p |
| Hydraulic device | |
| Hydraulic drive pressure | 70 kg/cm² (7 MPa) |
| Hydraulic tank capacity | 150L |
| Air pressure device | |
| Working air pressure | 4~6kg/cm² (55~85psi) |
| Fixed-size feeding (GFC) mechanism | |
| End cutting length | 10 ~99mm |
| Residue length | 120mm+a (a is less than the length of one material) |
| Feeding length | 800mm (single) |
| Others | |
| Chip removal device | Standard configuration / chain plate type |
| Weight / main machine + rack | About 9800kg |
| No. | name | Specifications | Manufacturer |
| 1 | Control System | FX5U | Mitsubishi |
| 2 | Feeding servo motor | 2.9KW | INOVANCE |
| 3 | Feed servo motor | 4.4KW | INOVANCE |
| 4 | Human Machine Interface | GS2110 | Mitsubishi |
| 5 | Contactor | Siemens, Germany | |
| 6 | Thermal relay | Siemens, Germany | |
| 7 | Solenoid valve | 4V210 | AirTac Taiwan |
| 8 | Spindle servo motor | 30KW | EURA/CTB |
| 9 | Linear guide | Taiwan | |
| 10 | Lead Screw | North/Taiwan Dinghan | |
| 11 | Bearings | Japan NSK /FAG | |
| 12 | Hydraulic valve | Taiwan | |
| 13 | Screw rail lubrication system | Taiwan Shengxiang | |
| 14 | Tool lubrication system | Tian Gen | |
| 15 | Magnetic powder brake | CapitaLand | |
| 16 | Hydraulic lines | ContiTech | |
| 17 | Seals | Taiwan TTO/SOG | |
| 18 | belt | Gates | |
| 19 | Oil mist collector | Shansen / green and white | |
| 20 | Chain plate chip conveyor | China | |
| 21 | Material rack | 6 meters of raw material | China |
Note: The accessories in the configuration list allow manufacturers to change the accessory brand to a higher level according to the material supply situation.
Main components of the equipment of CSB200 Metal Circular Sawing Machine
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain plate chip conveyor, a saw blade cleaning device, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of the machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform. Affects the life of the saw blade.
2. Power head part: The gear box is made of high-quality high-strength special material as a whole, with high strength and impact resistance. The transmission gears made of high-performance gear materials are specially heat-treated and precision-ground, and the gear backlash elimination mechanism is used to achieve Zero-gap transmission ensures smooth transmission and average saw blade service life, with high transmission efficiency. All bearings are imported high-precision, High-strength bearings make the entire gearbox run with low noise, stability and reliable transmission performance. The blade stabilization system can greatly improve the rigidity of the circular saw blade and more effectively reduce the vibration and deflection of the saw blade. The service life of the blade is greatly improved and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to perform 15° oblique feeding, which can cut the clamped workpiece quickly and with high precision. The feed device adopts high-rigidity roller-shaped linear guide rails, which have the advantages of strong load-bearing capacity, good resistance to deformation and impact, and long service life during the entire sawing process.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them adopt well-known domestic brands, with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, switch and auxiliary components. The machine tool can realize full-process numerical control. It has a high degree of automation, and various safety protection devices can ensure the safe and smooth operation of the whole process of sawing line.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and notify the operator in time. Maintenance personnel perform maintenance. The system will send out an alarm signal when the following situations occur : hydraulic failure alarm, spray cooling system failure Fault alarm, air pressure system fault alarm, no material to be cut alarm and stop after 3 minutes.
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle also sprays high-efficiency cutting oil to both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution , but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system : can inject lubricating oil into the screw guide rail and other components at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
Basic technical conditions of CSB200 Metal Circular Sawing Machine
1. This equipment is brand new, reasonably designed and technologically advanced.
2. The components are made of high-quality materials and are mature and reliable products.
3. Have reliable safety protection, alarm and insurance measures.
4. The measurement units of parts, instruments and all drawings and materials shall all adopt the International Units (SI) standards.
5. It can work normally and continuously under the conditions of ambient temperature of -5~45°C and relative humidity ≤ 95%.
6. The kinetic energy conditions of the installation environment are:
1) Three-phase AC: 380V ± 10%, 50HZ ± 10%;
2) Single-phase AC: 220V ± 10%, 50HZ ± 10%;
3) Safety voltage: 24V;
4) Compressed air: 0.4~0.6MPa;
5) Installation area: length 10m x width 4.3m x height 2.23m;
6) The hydraulic station is independently designed and installed on the machine body.
Main features of CSB200 Metal Circular Sawing Machine
1. This equipment is a general-purpose high-speed metal circular saw machine, especially suitable for high-speed precision cutting of various metal bars.
2. Parameters such as cutting length and residual length are input through the human-machine interface.
3. It can meet the needs of cutting various metals with a maximum diameter of 200 mm.
4. Servo motor is used with high-precision ground ball screw for feeding, the feeding length is accurate, the single feeding length can reach 800mm, and the cutting length can be set for multiple feedings without restriction.
5. A toothed saw blade with an outer diameter of 630 mm and a thickness of 3.4 mm is used as the cutting tool.
6. The spindle speed has stepless speed regulation function and can adapt to materials of different materials.
7. The main spindle box has 15° bevel feed, driven by a servo motor, and the feed speed can be adjusted at will.
8. The feeding system is designed with slow positioning function.
9. The cutting clamp adopts a three-point universal clamping method, and there is no need to change the clamping device for different material shapes.
10. It has the function of no-material shutdown and automatic counting shutdown, which is convenient for management.
11. is equipped with a quasi-dry saw blade lubrication and cooling device to increase the service life of the saw blade.
12. The equipment is equipped with an automatic lubrication device, which can regularly and quantitatively inject oil into the screw guide rail and other components.
13. It has manual operation and automatic operation functions.
14. The entire work cycle: feeding, clamping, sawing, and unloading are all CNC-controlled and fully automatic, and manual work is responsible for loading and collecting materials.
Main structural characteristics of CSB200 Metal Circular Sawing Machine
1. The sawing tool adopts imported TCT circular saw blade, which has a long service life, narrow sawing mouth and saves materials.
2. Japan Mitsubishi PLC system is used for automatic control, and touch screen is used for parameter setting. The material head, material tail, workpiece and chips can be transported to the designated position, and the whole process is digitally controlled.
3. The feeding device and the material feeding device adopt the advanced method of servo motor and high-precision ball screw for feeding and feeding.
4. It adopts spray cooling system, centralized automatic lubrication system, automatic sawdust collection system, and the overall performance of the equipment is reliable.
5. The use of adjustable high-rigidity saw blade stabilizer completely prevents the vibration and deflection of the circular saw blade, and has high sawing accuracy.
6. All hydraulic and pneumatic system components are imported well-known brand products, and the overall performance of the equipment is reliably guaranteed.
7. The power head contains gear backlash elimination device and all supporting parts are imported to ensure the sawing accuracy of the circular saw machine and the service life of the circular saw blade.
Supplementary Materials of CSB200 Metal Circular Sawing Machine
1. The power cable between the machine power cabinet and the user's on-site power supply shall be provided by the user.
2. The materials that the machine needs to test cut shall be provided by the user.
Introduction to electrical control of CSB200 Metal Circular Sawing Machine
1. The machine is suitable for normal operation in an environment with a temperature of -5-45°C and a maximum relative humidity of 90% at 20°C.
2. All electrical equipment (design, manufacture, installation) complies with IEC standards.
3. Design the circuit according to the three-phase four-wire wiring system.
4. An emergency stop button is installed on the mobile control console.
5. The emergency stop button adopts a red mushroom head self-locking button, and its normally closed point contact is used for the safety circuit.
6. Electrical wiring (wires and cables) are clearly labeled and consistent with the drawings.
7. Separate electrical boxes and equipment are connected using cable troughs or metal pipes, not direct cables.
8. All wire connections are made through terminal blocks, without direct docking points.
9. All wire contacts are crimp terminals.
10. IP54 level protection measures are adopted to prevent water, dust and oil from entering the electrical cabinet.
11. The motor is designed with corresponding over-current protection function.
12. Strong and weak electricity should be wired separately, and the wiring should be neat, beautiful and easy to maintain.
13. Exposed wires and cables have protective sleeves and the connections are fixed with connectors.
14. With manual and semi-automatic function selection.
15. The operating language is Simplified Chinese/English.
Electrical advantages of CSB200 Metal Circular Sawing Machine
1. Purchase low-voltage electrical components from the top ten international brands
2. Adopt international high-end Mitsubishi PLC-FX5U series high-end control system.
3. The sawing process uses 4 feed speeds.
4. The sawing process automatically identifies the entry and cut-through points.
5. Sawing parameter menu usage function.
6. Current trend monitoring screen.
7. Use WeChat to scan QR code to log in to the mobile terminal (optional)
8. Cutting length menu configuration function
9. Nesting function for cutting length
10. Reserved Ethernet port (optional)
Machine Specifications of CSB200 Metal Circular Sawing Machine
| Items | CSB200 |
| Capacity | |
| Round ● | 80~200mm |
| Angle material | 80~150mm |
| Round tube ○ | 80~200mm |
| Square tube □ | 80~150mm |
| Head spindle | |
| Applicable TCT tungsten carbide circular saw blade | Ø 630x3.4x2.7mm |
| Saw blade rotation number | 20~80rpm |
| Saw Blade Remover | Active round steel brush |
| Motor | |
| Spindle drive servo motor | 30kW |
| AC servo motor machine head | 4.4kW |
| AC servo motor feeding mechanism | 2.9kW |
| Hydraulic drive motor | 5.5kW / 4p |
| Hydraulic device | |
| Hydraulic drive pressure | 70 kg/cm² (7 MPa) |
| Hydraulic tank capacity | 150L |
| Air pressure device | |
| Working air pressure | 4~6kg/cm² (55~85psi) |
| Fixed-size feeding (GFC) mechanism | |
| End cutting length | 10 ~99mm |
| Residue length | 120mm+a (a is less than the length of one material) |
| Feeding length | 800mm (single) |
| Others | |
| Chip removal device | Standard configuration / chain plate type |
| Weight / main machine + rack | About 9800kg |
Main configuration list of CSB200 Metal Circular Sawing Machine
| No. | name | Specifications | Manufacturer |
| 1 | Control System | FX5U | Mitsubishi |
| 2 | Feeding servo motor | 2.9KW | INOVANCE |
| 3 | Feed servo motor | 4.4KW | INOVANCE |
| 4 | Human Machine Interface | GS2110 | Mitsubishi |
| 5 | Contactor | Siemens, Germany | |
| 6 | Thermal relay | Siemens, Germany | |
| 7 | Solenoid valve | 4V210 | AirTac Taiwan |
| 8 | Spindle servo motor | 30KW | EURA/CTB |
| 9 | Linear guide | Taiwan | |
| 10 | Lead Screw | North/Taiwan Dinghan | |
| 11 | Bearings | Japan NSK /FAG | |
| 12 | Hydraulic valve | Taiwan | |
| 13 | Screw rail lubrication system | Taiwan Shengxiang | |
| 14 | Tool lubrication system | Tian Gen | |
| 15 | Magnetic powder brake | CapitaLand | |
| 16 | Hydraulic lines | ContiTech | |
| 17 | Seals | Taiwan TTO/SOG | |
| 18 | belt | Gates | |
| 19 | Oil mist collector | Shansen / green and white | |
| 20 | Chain plate chip conveyor | China | |
| 21 | Material rack | 6 meters of raw material | China |
Note: The accessories in the configuration list allow manufacturers to change the accessory brand to a higher level according to the material supply situation.
Main components of the equipment of CSB200 Metal Circular Sawing Machine
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain plate chip conveyor, a saw blade cleaning device, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of the machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform. Affects the life of the saw blade.
2. Power head part: The gear box is made of high-quality high-strength special material as a whole, with high strength and impact resistance. The transmission gears made of high-performance gear materials are specially heat-treated and precision-ground, and the gear backlash elimination mechanism is used to achieve Zero-gap transmission ensures smooth transmission and average saw blade service life, with high transmission efficiency. All bearings are imported high-precision, High-strength bearings make the entire gearbox run with low noise, stability and reliable transmission performance. The blade stabilization system can greatly improve the rigidity of the circular saw blade and more effectively reduce the vibration and deflection of the saw blade. The service life of the blade is greatly improved and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to perform 15° oblique feeding, which can cut the clamped workpiece quickly and with high precision. The feed device adopts high-rigidity roller-shaped linear guide rails, which have the advantages of strong load-bearing capacity, good resistance to deformation and impact, and long service life during the entire sawing process.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them adopt well-known domestic brands, with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, switch and auxiliary components. The machine tool can realize full-process numerical control. It has a high degree of automation, and various safety protection devices can ensure the safe and smooth operation of the whole process of sawing line.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and notify the operator in time. Maintenance personnel perform maintenance. The system will send out an alarm signal when the following situations occur : hydraulic failure alarm, spray cooling system failure Fault alarm, air pressure system fault alarm, no material to be cut alarm and stop after 3 minutes.
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle also sprays high-efficiency cutting oil to both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution , but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system : can inject lubricating oil into the screw guide rail and other components at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
Basic technical conditions of CSB200 Metal Circular Sawing Machine
1. This equipment is brand new, reasonably designed and technologically advanced.
2. The components are made of high-quality materials and are mature and reliable products.
3. Have reliable safety protection, alarm and insurance measures.
4. The measurement units of parts, instruments and all drawings and materials shall all adopt the International Units (SI) standards.
5. It can work normally and continuously under the conditions of ambient temperature of -5~45°C and relative humidity ≤ 95%.
6. The kinetic energy conditions of the installation environment are:
1) Three-phase AC: 380V ± 10%, 50HZ ± 10%;
2) Single-phase AC: 220V ± 10%, 50HZ ± 10%;
3) Safety voltage: 24V;
4) Compressed air: 0.4~0.6MPa;
5) Installation area: length 10m x width 4.3m x height 2.23m;
6) The hydraulic station is independently designed and installed on the machine body.
Main features of CSB200 Metal Circular Sawing Machine
1. This equipment is a general-purpose high-speed metal circular saw machine, especially suitable for high-speed precision cutting of various metal bars.
2. Parameters such as cutting length and residual length are input through the human-machine interface.
3. It can meet the needs of cutting various metals with a maximum diameter of 200 mm.
4. Servo motor is used with high-precision ground ball screw for feeding, the feeding length is accurate, the single feeding length can reach 800mm, and the cutting length can be set for multiple feedings without restriction.
5. A toothed saw blade with an outer diameter of 630 mm and a thickness of 3.4 mm is used as the cutting tool.
6. The spindle speed has stepless speed regulation function and can adapt to materials of different materials.
7. The main spindle box has 15° bevel feed, driven by a servo motor, and the feed speed can be adjusted at will.
8. The feeding system is designed with slow positioning function.
9. The cutting clamp adopts a three-point universal clamping method, and there is no need to change the clamping device for different material shapes.
10. It has the function of no-material shutdown and automatic counting shutdown, which is convenient for management.
11. is equipped with a quasi-dry saw blade lubrication and cooling device to increase the service life of the saw blade.
12. The equipment is equipped with an automatic lubrication device, which can regularly and quantitatively inject oil into the screw guide rail and other components.
13. It has manual operation and automatic operation functions.
14. The entire work cycle: feeding, clamping, sawing, and unloading are all CNC-controlled and fully automatic, and manual work is responsible for loading and collecting materials.
Main structural characteristics of CSB200 Metal Circular Sawing Machine
1. The sawing tool adopts imported TCT circular saw blade, which has a long service life, narrow sawing mouth and saves materials.
2. Japan Mitsubishi PLC system is used for automatic control, and touch screen is used for parameter setting. The material head, material tail, workpiece and chips can be transported to the designated position, and the whole process is digitally controlled.
3. The feeding device and the material feeding device adopt the advanced method of servo motor and high-precision ball screw for feeding and feeding.
4. It adopts spray cooling system, centralized automatic lubrication system, automatic sawdust collection system, and the overall performance of the equipment is reliable.
5. The use of adjustable high-rigidity saw blade stabilizer completely prevents the vibration and deflection of the circular saw blade, and has high sawing accuracy.
6. All hydraulic and pneumatic system components are imported well-known brand products, and the overall performance of the equipment is reliably guaranteed.
7. The power head contains gear backlash elimination device and all supporting parts are imported to ensure the sawing accuracy of the circular saw machine and the service life of the circular saw blade.
Supplementary Materials of CSB200 Metal Circular Sawing Machine
1. The power cable between the machine power cabinet and the user's on-site power supply shall be provided by the user.
2. The materials that the machine needs to test cut shall be provided by the user.
Introduction to electrical control of CSB200 Metal Circular Sawing Machine
1. The machine is suitable for normal operation in an environment with a temperature of -5-45°C and a maximum relative humidity of 90% at 20°C.
2. All electrical equipment (design, manufacture, installation) complies with IEC standards.
3. Design the circuit according to the three-phase four-wire wiring system.
4. An emergency stop button is installed on the mobile control console.
5. The emergency stop button adopts a red mushroom head self-locking button, and its normally closed point contact is used for the safety circuit.
6. Electrical wiring (wires and cables) are clearly labeled and consistent with the drawings.
7. Separate electrical boxes and equipment are connected using cable troughs or metal pipes, not direct cables.
8. All wire connections are made through terminal blocks, without direct docking points.
9. All wire contacts are crimp terminals.
10. IP54 level protection measures are adopted to prevent water, dust and oil from entering the electrical cabinet.
11. The motor is designed with corresponding over-current protection function.
12. Strong and weak electricity should be wired separately, and the wiring should be neat, beautiful and easy to maintain.
13. Exposed wires and cables have protective sleeves and the connections are fixed with connectors.
14. With manual and semi-automatic function selection.
15. The operating language is Simplified Chinese/English.
Electrical advantages of CSB200 Metal Circular Sawing Machine
1. Purchase low-voltage electrical components from the top ten international brands
2. Adopt international high-end Mitsubishi PLC-FX5U series high-end control system.
3. The sawing process uses 4 feed speeds.
4. The sawing process automatically identifies the entry and cut-through points.
5. Sawing parameter menu usage function.
6. Current trend monitoring screen.
7. Use WeChat to scan QR code to log in to the mobile terminal (optional)
8. Cutting length menu configuration function
9. Nesting function for cutting length
10. Reserved Ethernet port (optional)
Discover the CSB200 Heavy-Duty Metal Circular Sawing Machine engineered for industrial precision cutting of pipes tubes solid bars and structural steel Its robust cast iron base ensures vibration-free operation while the high-torque motor drives hardened alloy steel blades for fast clean cuts Ideal for workshops fabrication plants and construction sites this machine features hydraulic feed control adjustable cutting angles and a user-friendly clamping system Key advantages include exceptional cutting accuracy minimal material waste enhanced durability and low maintenance requirements Optimize your metalworking productivity with reliable efficient cutting solutions every time Descubra la Máquina de Sierra Circular para Metal CSB200 diseñada para corte preciso industrial de tubos tuberías barras macizas y acero estructural Su robusta base de fundición garantiza operación sin vibraciones mientras el motor de alto par impulsa hojas de acero aleado endurecido para cortes rápidos y limpios Ideal para talleres plantas de fabricación y construcción cuenta con control hidráulico de avance ángulos de corte ajustables y sistema de sujeción fácil de usar Ventajas clave incluyen precisión de corte excepcional mínimo desperdicio de material durabilidad mejorada y bajos requisitos de mantenimiento Optimice su productividad en metalmecánica con soluciones de corte confiables y eficaces Découvrez la Scie Circulaire à Métaux CSB200 conçue pour la coupe précise industrielle de tuyaux tubes barres pleines et acier de construction Sa base robuste en fonte assure un fonctionnement sans vibrations tandis que son moteur à couple élevé entraîne des lames en acier allié trempé pour des coupes rapides et nettes Idéale pour les ateliers usines de fabrication et chantiers elle dispose dun contrôle davance hydraulique dangles de coupe réglables et dun système de serrage convivial Les avantages clés incluent une précision de coupe exceptionnelle un gaspillage de matériau minimal une durabilité accrue et de faibles besoins dentretien Optimisez votre productivité en travail des métaux avec des solutions de coupe fiables et efficaces تعرف على ماكينة قطع الدائري للمعادن CSB200 المصممة للقطع الدقيق الصناعي للأنابيب والمواسير والقضبان الصلبة والحديد الإنشائي. قاعدة الحديد الزهر المتينة تضمن تشغيلًا بلا اهتزاز بينما يقود المحرك عالي العزم شفرات من سبائك الصلب المعالجة لقطع سريع ونظيف. مثالية للورش ومصانع التصنيع ومواقع البناء، تتميز بالتحكم الهيدروليكي في التغذية وزوايا قطع قابلة للتعديل ونظام تثبيت سهل الاستخدام. المزايا الرئيسية تشمل دقة قطع استثنائية، الحد الأدنى من هدر المواد، متانة محسّنة، ومتطلبات صيانة منخفضة. عزز إنتاجيتك في تشغيل المعادن بحلول قطع موثوقة وفعالة Узнайте о Тяжелой Циркулярной Пиле по Металлу CSB200 предназначенной для высокоточной промышленной резки труб профилей сплошных прутков и конструкционной стали Прочное чугунное основание обеспечивает работу без вибраций а высокомоментный двигатель приводит закаленные диски из легированной стали для быстрой чистой резки Идеально для цехов заводов и строительных площадок Эта пила имеет гидравлическую подачу регулируемые углы реза и удобную систему зажима Ключевые преимущества: исключительная точность минимальные потери материала повышенная долговечность и простота обслуживания Повысьте производительность металлообработки с надежным эффективным решением для резки
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain plate chip conveyor, a saw blade cleaning device, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of the machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform. Affects the life of the saw blade.
2. Power head part: The gear box is made of high-quality high-strength special material as a whole, with high strength and impact resistance. The transmission gears made of high-performance gear materials are specially heat-treated and precision-ground, and the gear backlash elimination mechanism is used to achieve Zero-gap transmission ensures smooth transmission and average saw blade service life, with high transmission efficiency. All bearings are imported high-precision, High-strength bearings make the entire gearbox run with low noise, stability and reliable transmission performance. The blade stabilization system can greatly improve the rigidity of the circular saw blade and more effectively reduce the vibration and deflection of the saw blade. The service life of the blade is greatly improved and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to perform 15° oblique feeding, which can cut the clamped workpiece quickly and with high precision. The feed device adopts high-rigidity roller-shaped linear guide rails, which have the advantages of strong load-bearing capacity, good resistance to deformation and impact, and long service life during the entire sawing process.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them adopt well-known domestic brands, with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, switch and auxiliary components. The machine tool can realize full-process numerical control. It has a high degree of automation, and various safety protection devices can ensure the safe and smooth operation of the whole process of sawing line.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and notify the operator in time. Maintenance personnel perform maintenance. The system will send out an alarm signal when the following situations occur : hydraulic failure alarm, spray cooling system failure Fault alarm, air pressure system fault alarm, no material to be cut alarm and stop after 3 minutes.
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle also sprays high-efficiency cutting oil to both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution , but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system : can inject lubricating oil into the screw guide rail and other components at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
Basic technical conditions of CSB200 Metal Circular Sawing Machine
1. This equipment is brand new, reasonably designed and technologically advanced.
2. The components are made of high-quality materials and are mature and reliable products.
3. Have reliable safety protection, alarm and insurance measures.
4. The measurement units of parts, instruments and all drawings and materials shall all adopt the International Units (SI) standards.
5. It can work normally and continuously under the conditions of ambient temperature of -5~45°C and relative humidity ≤ 95%.
6. The kinetic energy conditions of the installation environment are:
1) Three-phase AC: 380V ± 10%, 50HZ ± 10%;
2) Single-phase AC: 220V ± 10%, 50HZ ± 10%;
3) Safety voltage: 24V;
4) Compressed air: 0.4~0.6MPa;
5) Installation area: length 10m x width 4.3m x height 2.23m;
6) The hydraulic station is independently designed and installed on the machine body.
Main features of CSB200 Metal Circular Sawing Machine
1. This equipment is a general-purpose high-speed metal circular saw machine, especially suitable for high-speed precision cutting of various metal bars.
2. Parameters such as cutting length and residual length are input through the human-machine interface.
3. It can meet the needs of cutting various metals with a maximum diameter of 200 mm.
4. Servo motor is used with high-precision ground ball screw for feeding, the feeding length is accurate, the single feeding length can reach 800mm, and the cutting length can be set for multiple feedings without restriction.
5. A toothed saw blade with an outer diameter of 630 mm and a thickness of 3.4 mm is used as the cutting tool.
6. The spindle speed has stepless speed regulation function and can adapt to materials of different materials.
7. The main spindle box has 15° bevel feed, driven by a servo motor, and the feed speed can be adjusted at will.
8. The feeding system is designed with slow positioning function.
9. The cutting clamp adopts a three-point universal clamping method, and there is no need to change the clamping device for different material shapes.
10. It has the function of no-material shutdown and automatic counting shutdown, which is convenient for management.
11. is equipped with a quasi-dry saw blade lubrication and cooling device to increase the service life of the saw blade.
12. The equipment is equipped with an automatic lubrication device, which can regularly and quantitatively inject oil into the screw guide rail and other components.
13. It has manual operation and automatic operation functions.
14. The entire work cycle: feeding, clamping, sawing, and unloading are all CNC-controlled and fully automatic, and manual work is responsible for loading and collecting materials.
Main structural characteristics of CSB200 Metal Circular Sawing Machine
1. The sawing tool adopts imported TCT circular saw blade, which has a long service life, narrow sawing mouth and saves materials.
2. Japan Mitsubishi PLC system is used for automatic control, and touch screen is used for parameter setting. The material head, material tail, workpiece and chips can be transported to the designated position, and the whole process is digitally controlled.
3. The feeding device and the material feeding device adopt the advanced method of servo motor and high-precision ball screw for feeding and feeding.
4. It adopts spray cooling system, centralized automatic lubrication system, automatic sawdust collection system, and the overall performance of the equipment is reliable.
5. The use of adjustable high-rigidity saw blade stabilizer completely prevents the vibration and deflection of the circular saw blade, and has high sawing accuracy.
6. All hydraulic and pneumatic system components are imported well-known brand products, and the overall performance of the equipment is reliably guaranteed.
7. The power head contains gear backlash elimination device and all supporting parts are imported to ensure the sawing accuracy of the circular saw machine and the service life of the circular saw blade.
Supplementary Materials of CSB200 Metal Circular Sawing Machine
1. The power cable between the machine power cabinet and the user's on-site power supply shall be provided by the user.
2. The materials that the machine needs to test cut shall be provided by the user.
Introduction to electrical control of CSB200 Metal Circular Sawing Machine
1. The machine is suitable for normal operation in an environment with a temperature of -5-45°C and a maximum relative humidity of 90% at 20°C.
2. All electrical equipment (design, manufacture, installation) complies with IEC standards.
3. Design the circuit according to the three-phase four-wire wiring system.
4. An emergency stop button is installed on the mobile control console.
5. The emergency stop button adopts a red mushroom head self-locking button, and its normally closed point contact is used for the safety circuit.
6. Electrical wiring (wires and cables) are clearly labeled and consistent with the drawings.
7. Separate electrical boxes and equipment are connected using cable troughs or metal pipes, not direct cables.
8. All wire connections are made through terminal blocks, without direct docking points.
9. All wire contacts are crimp terminals.
10. IP54 level protection measures are adopted to prevent water, dust and oil from entering the electrical cabinet.
11. The motor is designed with corresponding over-current protection function.
12. Strong and weak electricity should be wired separately, and the wiring should be neat, beautiful and easy to maintain.
13. Exposed wires and cables have protective sleeves and the connections are fixed with connectors.
14. With manual and semi-automatic function selection.
15. The operating language is Simplified Chinese/English.
Electrical advantages of CSB200 Metal Circular Sawing Machine
1. Purchase low-voltage electrical components from the top ten international brands
2. Adopt international high-end Mitsubishi PLC-FX5U series high-end control system.
3. The sawing process uses 4 feed speeds.
4. The sawing process automatically identifies the entry and cut-through points.
5. Sawing parameter menu usage function.
6. Current trend monitoring screen.
7. Use WeChat to scan QR code to log in to the mobile terminal (optional)
8. Cutting length menu configuration function
9. Nesting function for cutting length
10. Reserved Ethernet port (optional)
Discover the CSB200 Heavy-Duty Metal Circular Sawing Machine engineered for industrial precision cutting of pipes tubes solid bars and structural steel Its robust cast iron base ensures vibration-free operation while the high-torque motor drives hardened alloy steel blades for fast clean cuts Ideal for workshops fabrication plants and construction sites this machine features hydraulic feed control adjustable cutting angles and a user-friendly clamping system Key advantages include exceptional cutting accuracy minimal material waste enhanced durability and low maintenance requirements Optimize your metalworking productivity with reliable efficient cutting solutions every time Descubra la Máquina de Sierra Circular para Metal CSB200 diseñada para corte preciso industrial de tubos tuberías barras macizas y acero estructural Su robusta base de fundición garantiza operación sin vibraciones mientras el motor de alto par impulsa hojas de acero aleado endurecido para cortes rápidos y limpios Ideal para talleres plantas de fabricación y construcción cuenta con control hidráulico de avance ángulos de corte ajustables y sistema de sujeción fácil de usar Ventajas clave incluyen precisión de corte excepcional mínimo desperdicio de material durabilidad mejorada y bajos requisitos de mantenimiento Optimice su productividad en metalmecánica con soluciones de corte confiables y eficaces Découvrez la Scie Circulaire à Métaux CSB200 conçue pour la coupe précise industrielle de tuyaux tubes barres pleines et acier de construction Sa base robuste en fonte assure un fonctionnement sans vibrations tandis que son moteur à couple élevé entraîne des lames en acier allié trempé pour des coupes rapides et nettes Idéale pour les ateliers usines de fabrication et chantiers elle dispose dun contrôle davance hydraulique dangles de coupe réglables et dun système de serrage convivial Les avantages clés incluent une précision de coupe exceptionnelle un gaspillage de matériau minimal une durabilité accrue et de faibles besoins dentretien Optimisez votre productivité en travail des métaux avec des solutions de coupe fiables et efficaces تعرف على ماكينة قطع الدائري للمعادن CSB200 المصممة للقطع الدقيق الصناعي للأنابيب والمواسير والقضبان الصلبة والحديد الإنشائي. قاعدة الحديد الزهر المتينة تضمن تشغيلًا بلا اهتزاز بينما يقود المحرك عالي العزم شفرات من سبائك الصلب المعالجة لقطع سريع ونظيف. مثالية للورش ومصانع التصنيع ومواقع البناء، تتميز بالتحكم الهيدروليكي في التغذية وزوايا قطع قابلة للتعديل ونظام تثبيت سهل الاستخدام. المزايا الرئيسية تشمل دقة قطع استثنائية، الحد الأدنى من هدر المواد، متانة محسّنة، ومتطلبات صيانة منخفضة. عزز إنتاجيتك في تشغيل المعادن بحلول قطع موثوقة وفعالة Узнайте о Тяжелой Циркулярной Пиле по Металлу CSB200 предназначенной для высокоточной промышленной резки труб профилей сплошных прутков и конструкционной стали Прочное чугунное основание обеспечивает работу без вибраций а высокомоментный двигатель приводит закаленные диски из легированной стали для быстрой чистой резки Идеально для цехов заводов и строительных площадок Эта пила имеет гидравлическую подачу регулируемые углы реза и удобную систему зажима Ключевые преимущества: исключительная точность минимальные потери материала повышенная долговечность и простота обслуживания Повысьте производительность металлообработки с надежным эффективным решением для резки
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