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CSB260 Metal-Cutting Circular Saw Machine
Fortune Pacific's CSB260 Metal-Cutting Circular Saw delivers industrial-grade precision for bars, tubes, and profiles (Ø120–260mm). Engineered with Mitsubishi FX5U PLC controls and a 45kW servo spindle, it achieves ±0.1mm accuracy.
- CSB260 Metal Circular Sawing MachineDownload
Machine Specifications of CSB260 Metal Circular Sawing Machine
Main configuration list of CSB260 Metal Circular Sawing Machine
Note: The accessories in the configuration list allow manufacturers to change the accessory brand to a higher level according to the material supply situation.
Main components of the equipment of CSB260 Metal Circular Sawing Machine
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a material dividing device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain-type chip conveyor, a saw blade cleaning device, a loading rack, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform, affecting the life of the saw blade.
2. Power head part: The gear box body is integrally cast with high-quality high-strength special materials, which is high in strength and impact-resistant. The transmission gear made of high-performance gear material has undergone special heat treatment and precision grinding, and the gear clearance elimination mechanism is used to achieve zero-clearance transmission, ensuring smooth transmission and average service life of the saw blade, and high transmission efficiency. All bearings are imported high-precision and high-strength bearings, so that the entire gear box runs with low noise, stable operation, and reliable transmission performance. The use of a unique optimized saw blade stabilization system can greatly improve the rigidity of the clamping circular saw blade, more effectively reduce the vibration and deflection of the saw blade, so that the service life of the saw blade is greatly improved, and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to feed horizontally, and the clamped workpiece is cut off quickly and with high precision. The feeding device uses a high-rigidity roller linear guide rail, which has the advantages of strong load-bearing capacity, good resistance to deformation and impact, and long service life during the entire sawing process.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them are internationally renowned brands with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, heat exchanger, switch and auxiliary components. The machine tool can realize the whole process of numerical control, that is, except for the manual placement of material racks, the whole process from automatic material selection to sawing, including the material head and tail processing, is automatically completed by the sawing line. The automation degree is high, and various safety protection devices can ensure the safe and stable operation of the whole process of sawing.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and promptly notify the maintenance personnel to perform maintenance. In the following situations, the system will send out an alarm signal: hydraulic failure alarm, spray cooling system failure alarm, air pressure system failure alarm, no material to be cut alarm and shut down after 3 minutes.
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle sprays high-efficiency cutting oil on both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution, but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system: can inject lubricating oil into the screw guide rail and other components at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
Basic technical conditions of CSB260 Metal Circular Sawing Machine
1. This equipment is brand new, reasonably designed and technologically advanced.
2. The components are made of high-quality materials and are mature and reliable products.
3. Have reliable safety protection, alarm and insurance measures.
4. The measurement units of parts, instruments and all drawings and materials shall all adopt the International Units (SI) standards.
5. It can work normally and continuously under the conditions of ambient temperature of -5~45°C and relative humidity ≤ 95%.
6. The kinetic energy conditions of the installation environment are:
1) Three-phase AC: 380V ± 10%, 50HZ ± 10%;
2) Single-phase AC: 220V ± 10%, 50HZ ± 10%;
3) Safety voltage: 24V;
4) Compressed air: 0.4~0.6MPa;
5) Installation area: length 8.5m x width 5.1m x height 2.23m;
6) The hydraulic station is independently designed and installed on the machine body.
Main features
1. This equipment is a general-purpose high-speed metal circular saw, especially suitable for high-speed precision cutting of various non-ferrous metal bars.
2. Parameters such as cutting length and residual length are input through the human-machine interface.
3. It can meet the needs of cutting various non-ferrous metals with a maximum diameter of 260mm.
4. Japan Mitsubishi servo motor is used with high-precision ground ball screw for feeding. The feeding length is accurate, and the single feeding length can reach 800mm. The cutting length of multiple feedings can be set without restriction.
5. A TCT toothed saw blade with an outer diameter of 750 mm and a thickness of 3.8 mm is used as the cutting tool.
6. The spindle speed has stepless speed regulation function, which can adapt to materials of different materials.
7. The cutting feed mode of the spindle box is horizontal, driven by a servo motor, and the feed speed can be adjusted arbitrarily.
8. The feeding system is designed with slow positioning function.
9. The cutting clamp adopts a three-point universal clamping method, and there is no need to change the clamping device for different material shapes.
10. It has the function of no-material shutdown and automatic counting shutdown, which is convenient for management.
11. Equipped with quasi-dry saw blade lubrication and cooling device to increase the service life of the saw blade.
12. The equipment is equipped with an automatic lubrication device, which can regularly and quantitatively inject oil into the screw guide rail and other components.
13. It has both manual operation and automatic operation functions.
14. The entire work cycle: feeding, clamping, cutting, and discharging are all CNC-controlled and fully automatic, and manual work is responsible for loading and collecting materials.
Main structural characteristics of CSB260 Metal Circular Sawing Machine
1. The sawing tool adopts imported TCT circular saw blade, which has a long service life, narrow sawing mouth and saves materials.
2. Japan Mitsubishi PLC system is used for automatic control, and touch screen is used for parameter setting. The material head, material tail, workpiece and chips can all be transported to the designated location, and the whole process is digitally controlled.
3. The feeding device and the material feeding device adopt the advanced method of servo motor and high-precision ball screw for feeding and feeding.
4. The spray cooling system, centralized automatic lubrication system, automatic sawdust collection system are adopted, and the overall performance of the equipment is reliable.
5. The use of adjustable high-rigidity saw blade stabilizer completely prevents the vibration and deflection of the circular saw blade, and the sawing accuracy is high.
6. All hydraulic and pneumatic system components are imported well-known brand products, and the overall performance of the equipment is reliably guaranteed.
7. The power head and gear backlash elimination device with independent intellectual property rights and supporting parts are all imported to ensure the sawing accuracy of the circular saw machine and the service life of the circular saw blade.
Supplementary Materials of CSB260 Metal Circular Sawing Machine
1. The power cable between the machine power cabinet and the user's on-site power supply shall be provided by the user.
2. The materials that the machine needs to test cut shall be provided by the user.
Introduction to electrical control of CSB260 Metal Circular Sawing Machine
1. The machine is suitable for normal operation in an environment with a temperature of -5-45° C and a maximum relative humidity of 90% at 20°C.
2. All electrical equipment (design, manufacture, installation) complies with IEC standards.
3. Design the circuit according to the three-phase four-wire wiring system.
4. An emergency stop button is installed on the mobile control console.
5. The emergency stop button adopts a red mushroom head self-locking button, and its normally closed point contact is used for the safety circuit.
6. Electrical wiring (wires and cables) are clearly labeled and consistent with the drawings.
7. Separate electrical boxes and equipment are connected using cable troughs or metal pipes, not direct cables.
8. All wire connections are made through terminal blocks, without direct docking points.
9. All wire contacts are crimp terminals.
10. IP54 level protection measures are adopted to prevent water, dust and oil from entering the electrical cabinet.
11. The motor is designed with corresponding over-current protection function.
12. Strong and weak electricity should be wired separately, and the wiring should be neat, beautiful and easy to maintain.
13. Exposed wires and cables have protective sleeves and the connections are fixed with connectors.
14. With manual and semi-automatic function selection.
15. The operating language is Simplified Chinese/English.
Electrical advantages of CSB260 Metal Circular Sawing Machine
1. Purchase low-voltage electrical components from the top ten international brands
2. Adopt international high-end Mitsubishi PLC-FX5U series high-end control system.
3. The sawing process uses 4 feed speeds.
4. The sawing process automatically identifies the entry and cut-through points.
5. Sawing parameter menu usage function.
6. Current trend monitoring screen.
7. Use WeChat to scan QR code to log in to the mobile terminal (optional)
8. Cutting length menu configuration function
9. Nesting function for cutting length
10. Reserved Ethernet port (optional)
Máy cưa vòng kim loại CSB260 là giải pháp cắt chính xác cho thép ống, thép thanh và vật liệu rắn với lưỡi cưa tròn chất lượng cao Hoạt động dựa trên nguyên lý quay tốc độ cao của đĩa cắt hợp kim để cắt ngang vật liệu bằng cơ chế đẩy tự động hoặc bán tự động Cấu trúc gồm khung máy vững chắc, động cơ mạnh mẽ, hệ thống kẹp thủy lực, bàn trượt chính xác và bộ điều khiển PLC Ứng dụng rộng rãi trong xưởng gia công kim loại, sản xuất kết cấu thép, ngành ô tô và xây dựng Ưu điểm nổi bật bao gồm độ chính xác cắt ±0.1mm, hiệu suất cao với chu kỳ cắt nhanh, độ bền vượt trội nhờ thiết kế gang đúc và hệ thống làm mát tối ưu Các thành phần chính như trục chính được nhiệt luyện, ổ bi chính xác cấp P4 đảm bảo vận hành êm ái và tuổi thọ dài Máy được trang bị bộ bảo vệ quá tải và chức năng báo lỗi thông minh giúp giảm thiểu thời gian ngừng máy không mong muốn Lựa chọn lý tưởng cho nhu cầu cắt kim loại liên tục với chi phí bảo trì thấp và độ tin cậy tuyệt đối เครื่องเลื่อยวงเดือนสำหรับโลหะ CSB260 คืออุปกรณ์ตัดวงเดือนประสิทธิภาพสูงสำหรับงานเหล็กท่อ เหล็กแท่ง และโพรไฟล์โลหะ ทำงานบนหลักการหมุนใบเลื่อยความเร็วสูงด้วยระบบไฮดรอลิกหรือเซอร์โวมอเตอร์ โครงสร้างประกอบด้วยฐานเครื่องหล่อหนา มอเตอร์กำลังสูง ระบบยึดชิ้นงานไฮดรอลิก โต๊ะเลื่อนแม่นยำ และระบบควบคุม PLC ประยุกต์ใช้ในอุตสาหกรรมโลหะ อุตสาหกรรมยานยนต์ และงานโครงสร้างเหล็ก จุดเด่นคือความแม่นยำ±0.1mm ความเร็วรอบตัดสูง อายุการใช้งานยาวนานด้วยระบบหล่อลื่นอัตโนมัติและใบมีดคาร์ไบด์ ส่วนประกอบหลักเช่นแกนหมุนชุบแข็งตลับลูกปืนเกรด P4 และระบบป้องกันแรงดันเกิน ทำให้เครื่องทำงานราบรื่นและปลอดภัย เพิ่มผลผลิตด้วยรอบตัดที่รวดเร็ว ลดของเสีย และการบำรุงรักษาง่าย เหมาะสำหรับการตัดโลหะต่อเนื่องในโรงงานผลิต Mașina de tăiat circulară pentru metale CSB260 este o soluție avansată de tăiere transversală pentru țevi, bare și profile metalice Funcționează prin rotație la turație mare a discului din carbură, cu avans automat reglabil Construcția robustă include cadru din fontă, sistem de prindere hidraulic, masă glisantă de precizie și controler PLC Aplicații în industria metalurgică, construcții mașini și producție structuri Avantaje cheie: precizie de tăiere ±0.1mm, viteză mare de lucru, fiabilitate ridicată datorită componentelor premium ca rulmenți de precizie P4 și ax termoprotejat Principalele componente – motor principal, sistem hidraulic, ghidaje liniare – asigură durabilitate în condiții de lucru intensive Echipată cu protecție împotriva suprasarcinelor și sistem de răcire integrat pentru menținerea stabilității dimensionale Ideală pentru tăiere repetabilă la volum mare cu consum redus de energie și întreținere minimă A CSB260 fém körfűrészgép professzionális megoldás acélcsövek, rudak és profilok pontos vágására A gyorsan forgó, keményfém lapáttárcsás vágási elv hidraulikus vagy automata előtolással működik Szerkezete: öntöttváz, erős főmotor, hidraulikus befogó, precíziós csúszóasztal és PLC vezérlés Alkalmazás: fémfeldolgozás, gépipar, autóipari alkatrészgyártás Előnyök: ±0.1mm vágáspontosság, magas termelékenység, kiváló tartósság a minőségi komponensek (P4-es golyóscsapágyak, edzett tengely) miatt Fő részegységek: főorsó, hidraulika egység, lineáris vezetékek – hosszú élettartamot biztosítva Felszerelt túlterhelés-védelmi rendszerrel és hűtőrendszerrel a stabil hőmérséklet fenntartására Ideális nagy mennyiségű ismétlődő vágáshoz alacsony energiafogyasztás mellett Η μηχανή κυκλικής κοπής μετάλλων CSB260 προσφέρει ακριβή κοπή για σωλήνες, ράβδους και μεταλλικά προφίλ Λειτουργεί με περιστροφή δισκίου από καρβίδιο υψηλής ταχύτητας και αυτόματη ή ημι-αυτόματη πρόωση Κατασκευάζεται με στέρεο χυτοσίδηρο σασί, ισχυρό κύριο μοτέρ, υδραυλικό σύστημα στήριξης και ακριβή σύστημα ολίσθησης με PLC Εφαρμογές στη μεταλλουργία, αυτοκινητοβιομηχανία και κατασκευές Πλεονεκτήματα: ακρίβεια κοπής ±0.1mm, υψηλή ταχύτητα παραγωγής, αξιοπιστία λόγω εξαιρετικών εξαρτημάτων (κύριος άξονας θερμικής επεξεργασίας, ρουλεμάν ακριβείας P4) Βασικά στοιχεία: ηλεκτροκινητήρας, υδραυλική μονάδα, γραμμικοί οδηγοί - εξασφαλίζουν μακροχρόνια απόδοση Εξοπλισμένη με προστασία υπερφόρτωσης και σύστημα ψύξης για σταθερότητα θερμοκρασίας Ιδανική για υψηλού όγκου επαναλαμβανόμενες κοπές με ελάχιστη συντήρηση Kotoučová pila CSB260 pro kovy poskytuje přesné řezy pro trubky, tyče a kovové profily Pracuje na principu vysokorychlostní rotace kotouče z karbidu s automatickým nebo poloautomatickým posuvem Konstrukce zahrnuje robustní litinový rám, výkonný hlavní motor, hydraulický upínací systém, přesný posuvný stůl a PLC řídicí systém Použití v kovoobrábění, automobilovém průmyslu a stavebnictví Výhody: přesnost řezu ±0.1mm, vysoká produktivita, spolehlivost díky prémiovým komponentům (kalená vřetena, ložiska třídy P4) Hlavní části: hlavní motor, hydraulická jednotka, lineární vedení – zajišťují dlouhou životnost i při náročném provozu Vybavena ochranou proti přetížení a chladicím systémem pro stabilitu rozměrů Ideální pro sériovou výrobu s minimálními nároky na údržbu
| Items | CSB260 |
| Capacity | |
| Round ● | 120~260mm |
| Angle material | 120~195mm |
| Round tube ○ | 120~260mm |
| Square tube □ | 120~195mm |
| Head spindle | |
| Applicable TCT tungsten carbide circular saw | Ø750x3.8x3.2mm |
| Saw blade rotation number | 15~70rpm / stepless speed change |
| Saw Blade Remover | Active wire brush |
| Motor | |
| Spindle drive servo motor | 45kW |
| AC servo motor machine head | 7kW |
| AC servo motor feeding mechanism | 3.5kW |
| Hydraulic drive motor | 5.5kW / 4p |
| Hydraulic device | |
| Hydraulic drive pressure | 70kg/cm² (7 MPa) |
| Hydraulic tank capacity | 170L |
| Air pressure device | |
| Working air pressure | 4~6kg/cm² (55~85psi) |
| Fixed-size feeding (GFC) mechanism | |
| End cutting length | 10~99mm |
| Residue length | 140mm+a (a is less than the length of one material) |
| Feeding length | 10-800mm (single) |
| Others | |
| Chip removal device | Standard configuration / chain plate type |
| Weight / main machine + rack | About 12600kg |
| No. | Name | Specifications | Manufacturer |
| 1 | Control System | FX5U | Mitsubishi |
| 2 | Feeding servo motor | 3.5KW | Mitsubishi |
| 3 | Feed servo motor | 7 KW | Mitsubishi |
| 4 | Human Machine Interface | GS2110 | Mitsubishi |
| 5 | Contactor | Siemens, Germany | |
| 6 | Thermal relay | Siemens, Germany | |
| 7 | Solenoid valve | AirTac Taiwan | |
| 8 | Spindle servo motor | 45KW | EURA/CTB |
| 9 | Linear guide | Taiwan | |
| 10 | Lead Screw | North/Taiwan Dinghan | |
| 11 | Bearings | Japan NSK /FAG | |
| 12 | Hydraulic valve | Taiwan | |
| 13 | Screw rail lubrication system | Taiwan Shengxiang | |
| 14 | Tool lubrication system | Tian Gen | |
| 15 | Sealing ring | Taiwan TTO/SOG | |
| 16 | Magnetic powder brake | CapitaLand | |
| 17 | Hydraulic lines | ContiTech | |
| 18 | Oil mist collector | Shansen / green and white | |
| 19 | Chain plate chip conveyor | China | |
| 20 | Material rack | 6 meters | China |
Main components of the equipment of CSB260 Metal Circular Sawing Machine
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a material dividing device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain-type chip conveyor, a saw blade cleaning device, a loading rack, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform, affecting the life of the saw blade.
2. Power head part: The gear box body is integrally cast with high-quality high-strength special materials, which is high in strength and impact-resistant. The transmission gear made of high-performance gear material has undergone special heat treatment and precision grinding, and the gear clearance elimination mechanism is used to achieve zero-clearance transmission, ensuring smooth transmission and average service life of the saw blade, and high transmission efficiency. All bearings are imported high-precision and high-strength bearings, so that the entire gear box runs with low noise, stable operation, and reliable transmission performance. The use of a unique optimized saw blade stabilization system can greatly improve the rigidity of the clamping circular saw blade, more effectively reduce the vibration and deflection of the saw blade, so that the service life of the saw blade is greatly improved, and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to feed horizontally, and the clamped workpiece is cut off quickly and with high precision. The feeding device uses a high-rigidity roller linear guide rail, which has the advantages of strong load-bearing capacity, good resistance to deformation and impact, and long service life during the entire sawing process.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them are internationally renowned brands with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, heat exchanger, switch and auxiliary components. The machine tool can realize the whole process of numerical control, that is, except for the manual placement of material racks, the whole process from automatic material selection to sawing, including the material head and tail processing, is automatically completed by the sawing line. The automation degree is high, and various safety protection devices can ensure the safe and stable operation of the whole process of sawing.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and promptly notify the maintenance personnel to perform maintenance. In the following situations, the system will send out an alarm signal: hydraulic failure alarm, spray cooling system failure alarm, air pressure system failure alarm, no material to be cut alarm and shut down after 3 minutes.
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle sprays high-efficiency cutting oil on both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution, but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system: can inject lubricating oil into the screw guide rail and other components at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
Basic technical conditions of CSB260 Metal Circular Sawing Machine
1. This equipment is brand new, reasonably designed and technologically advanced.
2. The components are made of high-quality materials and are mature and reliable products.
3. Have reliable safety protection, alarm and insurance measures.
4. The measurement units of parts, instruments and all drawings and materials shall all adopt the International Units (SI) standards.
5. It can work normally and continuously under the conditions of ambient temperature of -5~45°C and relative humidity ≤ 95%.
6. The kinetic energy conditions of the installation environment are:
1) Three-phase AC: 380V ± 10%, 50HZ ± 10%;
2) Single-phase AC: 220V ± 10%, 50HZ ± 10%;
3) Safety voltage: 24V;
4) Compressed air: 0.4~0.6MPa;
5) Installation area: length 8.5m x width 5.1m x height 2.23m;
6) The hydraulic station is independently designed and installed on the machine body.
Main features
1. This equipment is a general-purpose high-speed metal circular saw, especially suitable for high-speed precision cutting of various non-ferrous metal bars.
2. Parameters such as cutting length and residual length are input through the human-machine interface.
3. It can meet the needs of cutting various non-ferrous metals with a maximum diameter of 260mm.
4. Japan Mitsubishi servo motor is used with high-precision ground ball screw for feeding. The feeding length is accurate, and the single feeding length can reach 800mm. The cutting length of multiple feedings can be set without restriction.
5. A TCT toothed saw blade with an outer diameter of 750 mm and a thickness of 3.8 mm is used as the cutting tool.
6. The spindle speed has stepless speed regulation function, which can adapt to materials of different materials.
7. The cutting feed mode of the spindle box is horizontal, driven by a servo motor, and the feed speed can be adjusted arbitrarily.
8. The feeding system is designed with slow positioning function.
9. The cutting clamp adopts a three-point universal clamping method, and there is no need to change the clamping device for different material shapes.
10. It has the function of no-material shutdown and automatic counting shutdown, which is convenient for management.
11. Equipped with quasi-dry saw blade lubrication and cooling device to increase the service life of the saw blade.
12. The equipment is equipped with an automatic lubrication device, which can regularly and quantitatively inject oil into the screw guide rail and other components.
13. It has both manual operation and automatic operation functions.
14. The entire work cycle: feeding, clamping, cutting, and discharging are all CNC-controlled and fully automatic, and manual work is responsible for loading and collecting materials.
Main structural characteristics of CSB260 Metal Circular Sawing Machine
1. The sawing tool adopts imported TCT circular saw blade, which has a long service life, narrow sawing mouth and saves materials.
2. Japan Mitsubishi PLC system is used for automatic control, and touch screen is used for parameter setting. The material head, material tail, workpiece and chips can all be transported to the designated location, and the whole process is digitally controlled.
3. The feeding device and the material feeding device adopt the advanced method of servo motor and high-precision ball screw for feeding and feeding.
4. The spray cooling system, centralized automatic lubrication system, automatic sawdust collection system are adopted, and the overall performance of the equipment is reliable.
5. The use of adjustable high-rigidity saw blade stabilizer completely prevents the vibration and deflection of the circular saw blade, and the sawing accuracy is high.
6. All hydraulic and pneumatic system components are imported well-known brand products, and the overall performance of the equipment is reliably guaranteed.
7. The power head and gear backlash elimination device with independent intellectual property rights and supporting parts are all imported to ensure the sawing accuracy of the circular saw machine and the service life of the circular saw blade.
Supplementary Materials of CSB260 Metal Circular Sawing Machine
1. The power cable between the machine power cabinet and the user's on-site power supply shall be provided by the user.
2. The materials that the machine needs to test cut shall be provided by the user.
Introduction to electrical control of CSB260 Metal Circular Sawing Machine
1. The machine is suitable for normal operation in an environment with a temperature of -5-45° C and a maximum relative humidity of 90% at 20°C.
2. All electrical equipment (design, manufacture, installation) complies with IEC standards.
3. Design the circuit according to the three-phase four-wire wiring system.
4. An emergency stop button is installed on the mobile control console.
5. The emergency stop button adopts a red mushroom head self-locking button, and its normally closed point contact is used for the safety circuit.
6. Electrical wiring (wires and cables) are clearly labeled and consistent with the drawings.
7. Separate electrical boxes and equipment are connected using cable troughs or metal pipes, not direct cables.
8. All wire connections are made through terminal blocks, without direct docking points.
9. All wire contacts are crimp terminals.
10. IP54 level protection measures are adopted to prevent water, dust and oil from entering the electrical cabinet.
11. The motor is designed with corresponding over-current protection function.
12. Strong and weak electricity should be wired separately, and the wiring should be neat, beautiful and easy to maintain.
13. Exposed wires and cables have protective sleeves and the connections are fixed with connectors.
14. With manual and semi-automatic function selection.
15. The operating language is Simplified Chinese/English.
Electrical advantages of CSB260 Metal Circular Sawing Machine
1. Purchase low-voltage electrical components from the top ten international brands
2. Adopt international high-end Mitsubishi PLC-FX5U series high-end control system.
3. The sawing process uses 4 feed speeds.
4. The sawing process automatically identifies the entry and cut-through points.
5. Sawing parameter menu usage function.
6. Current trend monitoring screen.
7. Use WeChat to scan QR code to log in to the mobile terminal (optional)
8. Cutting length menu configuration function
9. Nesting function for cutting length
10. Reserved Ethernet port (optional)
Máy cưa vòng kim loại CSB260 là giải pháp cắt chính xác cho thép ống, thép thanh và vật liệu rắn với lưỡi cưa tròn chất lượng cao Hoạt động dựa trên nguyên lý quay tốc độ cao của đĩa cắt hợp kim để cắt ngang vật liệu bằng cơ chế đẩy tự động hoặc bán tự động Cấu trúc gồm khung máy vững chắc, động cơ mạnh mẽ, hệ thống kẹp thủy lực, bàn trượt chính xác và bộ điều khiển PLC Ứng dụng rộng rãi trong xưởng gia công kim loại, sản xuất kết cấu thép, ngành ô tô và xây dựng Ưu điểm nổi bật bao gồm độ chính xác cắt ±0.1mm, hiệu suất cao với chu kỳ cắt nhanh, độ bền vượt trội nhờ thiết kế gang đúc và hệ thống làm mát tối ưu Các thành phần chính như trục chính được nhiệt luyện, ổ bi chính xác cấp P4 đảm bảo vận hành êm ái và tuổi thọ dài Máy được trang bị bộ bảo vệ quá tải và chức năng báo lỗi thông minh giúp giảm thiểu thời gian ngừng máy không mong muốn Lựa chọn lý tưởng cho nhu cầu cắt kim loại liên tục với chi phí bảo trì thấp và độ tin cậy tuyệt đối เครื่องเลื่อยวงเดือนสำหรับโลหะ CSB260 คืออุปกรณ์ตัดวงเดือนประสิทธิภาพสูงสำหรับงานเหล็กท่อ เหล็กแท่ง และโพรไฟล์โลหะ ทำงานบนหลักการหมุนใบเลื่อยความเร็วสูงด้วยระบบไฮดรอลิกหรือเซอร์โวมอเตอร์ โครงสร้างประกอบด้วยฐานเครื่องหล่อหนา มอเตอร์กำลังสูง ระบบยึดชิ้นงานไฮดรอลิก โต๊ะเลื่อนแม่นยำ และระบบควบคุม PLC ประยุกต์ใช้ในอุตสาหกรรมโลหะ อุตสาหกรรมยานยนต์ และงานโครงสร้างเหล็ก จุดเด่นคือความแม่นยำ±0.1mm ความเร็วรอบตัดสูง อายุการใช้งานยาวนานด้วยระบบหล่อลื่นอัตโนมัติและใบมีดคาร์ไบด์ ส่วนประกอบหลักเช่นแกนหมุนชุบแข็งตลับลูกปืนเกรด P4 และระบบป้องกันแรงดันเกิน ทำให้เครื่องทำงานราบรื่นและปลอดภัย เพิ่มผลผลิตด้วยรอบตัดที่รวดเร็ว ลดของเสีย และการบำรุงรักษาง่าย เหมาะสำหรับการตัดโลหะต่อเนื่องในโรงงานผลิต Mașina de tăiat circulară pentru metale CSB260 este o soluție avansată de tăiere transversală pentru țevi, bare și profile metalice Funcționează prin rotație la turație mare a discului din carbură, cu avans automat reglabil Construcția robustă include cadru din fontă, sistem de prindere hidraulic, masă glisantă de precizie și controler PLC Aplicații în industria metalurgică, construcții mașini și producție structuri Avantaje cheie: precizie de tăiere ±0.1mm, viteză mare de lucru, fiabilitate ridicată datorită componentelor premium ca rulmenți de precizie P4 și ax termoprotejat Principalele componente – motor principal, sistem hidraulic, ghidaje liniare – asigură durabilitate în condiții de lucru intensive Echipată cu protecție împotriva suprasarcinelor și sistem de răcire integrat pentru menținerea stabilității dimensionale Ideală pentru tăiere repetabilă la volum mare cu consum redus de energie și întreținere minimă A CSB260 fém körfűrészgép professzionális megoldás acélcsövek, rudak és profilok pontos vágására A gyorsan forgó, keményfém lapáttárcsás vágási elv hidraulikus vagy automata előtolással működik Szerkezete: öntöttváz, erős főmotor, hidraulikus befogó, precíziós csúszóasztal és PLC vezérlés Alkalmazás: fémfeldolgozás, gépipar, autóipari alkatrészgyártás Előnyök: ±0.1mm vágáspontosság, magas termelékenység, kiváló tartósság a minőségi komponensek (P4-es golyóscsapágyak, edzett tengely) miatt Fő részegységek: főorsó, hidraulika egység, lineáris vezetékek – hosszú élettartamot biztosítva Felszerelt túlterhelés-védelmi rendszerrel és hűtőrendszerrel a stabil hőmérséklet fenntartására Ideális nagy mennyiségű ismétlődő vágáshoz alacsony energiafogyasztás mellett Η μηχανή κυκλικής κοπής μετάλλων CSB260 προσφέρει ακριβή κοπή για σωλήνες, ράβδους και μεταλλικά προφίλ Λειτουργεί με περιστροφή δισκίου από καρβίδιο υψηλής ταχύτητας και αυτόματη ή ημι-αυτόματη πρόωση Κατασκευάζεται με στέρεο χυτοσίδηρο σασί, ισχυρό κύριο μοτέρ, υδραυλικό σύστημα στήριξης και ακριβή σύστημα ολίσθησης με PLC Εφαρμογές στη μεταλλουργία, αυτοκινητοβιομηχανία και κατασκευές Πλεονεκτήματα: ακρίβεια κοπής ±0.1mm, υψηλή ταχύτητα παραγωγής, αξιοπιστία λόγω εξαιρετικών εξαρτημάτων (κύριος άξονας θερμικής επεξεργασίας, ρουλεμάν ακριβείας P4) Βασικά στοιχεία: ηλεκτροκινητήρας, υδραυλική μονάδα, γραμμικοί οδηγοί - εξασφαλίζουν μακροχρόνια απόδοση Εξοπλισμένη με προστασία υπερφόρτωσης και σύστημα ψύξης για σταθερότητα θερμοκρασίας Ιδανική για υψηλού όγκου επαναλαμβανόμενες κοπές με ελάχιστη συντήρηση Kotoučová pila CSB260 pro kovy poskytuje přesné řezy pro trubky, tyče a kovové profily Pracuje na principu vysokorychlostní rotace kotouče z karbidu s automatickým nebo poloautomatickým posuvem Konstrukce zahrnuje robustní litinový rám, výkonný hlavní motor, hydraulický upínací systém, přesný posuvný stůl a PLC řídicí systém Použití v kovoobrábění, automobilovém průmyslu a stavebnictví Výhody: přesnost řezu ±0.1mm, vysoká produktivita, spolehlivost díky prémiovým komponentům (kalená vřetena, ložiska třídy P4) Hlavní části: hlavní motor, hydraulická jednotka, lineární vedení – zajišťují dlouhou životnost i při náročném provozu Vybavena ochranou proti přetížení a chladicím systémem pro stabilitu rozměrů Ideální pro sériovou výrobu s minimálními nároky na údržbu
Machine Specifications of CSB260 Metal Circular Sawing Machine
| Items | CSB260 |
| Capacity | |
| Round ● | 120~260mm |
| Angle material | 120~195mm |
| Round tube ○ | 120~260mm |
| Square tube □ | 120~195mm |
| Head spindle | |
| Applicable TCT tungsten carbide circular saw | Ø750x3.8x3.2mm |
| Saw blade rotation number | 15~70rpm / stepless speed change |
| Saw Blade Remover | Active wire brush |
| Motor | |
| Spindle drive servo motor | 45kW |
| AC servo motor machine head | 7kW |
| AC servo motor feeding mechanism | 3.5kW |
| Hydraulic drive motor | 5.5kW / 4p |
| Hydraulic device | |
| Hydraulic drive pressure | 70kg/cm² (7 MPa) |
| Hydraulic tank capacity | 170L |
| Air pressure device | |
| Working air pressure | 4~6kg/cm² (55~85psi) |
| Fixed-size feeding (GFC) mechanism | |
| End cutting length | 10~99mm |
| Residue length | 140mm+a (a is less than the length of one material) |
| Feeding length | 10-800mm (single) |
| Others | |
| Chip removal device | Standard configuration / chain plate type |
| Weight / main machine + rack | About 12600kg |
Main configuration list of CSB260 Metal Circular Sawing Machine
| No. | Name | Specifications | Manufacturer |
| 1 | Control System | FX5U | Mitsubishi |
| 2 | Feeding servo motor | 3.5KW | Mitsubishi |
| 3 | Feed servo motor | 7 KW | Mitsubishi |
| 4 | Human Machine Interface | GS2110 | Mitsubishi |
| 5 | Contactor | Siemens, Germany | |
| 6 | Thermal relay | Siemens, Germany | |
| 7 | Solenoid valve | AirTac Taiwan | |
| 8 | Spindle servo motor | 45KW | EURA/CTB |
| 9 | Linear guide | Taiwan | |
| 10 | Lead Screw | North/Taiwan Dinghan | |
| 11 | Bearings | Japan NSK /FAG | |
| 12 | Hydraulic valve | Taiwan | |
| 13 | Screw rail lubrication system | Taiwan Shengxiang | |
| 14 | Tool lubrication system | Tian Gen | |
| 15 | Sealing ring | Taiwan TTO/SOG | |
| 16 | Magnetic powder brake | CapitaLand | |
| 17 | Hydraulic lines | ContiTech | |
| 18 | Oil mist collector | Shansen / green and white | |
| 19 | Chain plate chip conveyor | China | |
| 20 | Material rack | 6 meters | China |
Main components of the equipment of CSB260 Metal Circular Sawing Machine
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a material dividing device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain-type chip conveyor, a saw blade cleaning device, a loading rack, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform, affecting the life of the saw blade.
2. Power head part: The gear box body is integrally cast with high-quality high-strength special materials, which is high in strength and impact-resistant. The transmission gear made of high-performance gear material has undergone special heat treatment and precision grinding, and the gear clearance elimination mechanism is used to achieve zero-clearance transmission, ensuring smooth transmission and average service life of the saw blade, and high transmission efficiency. All bearings are imported high-precision and high-strength bearings, so that the entire gear box runs with low noise, stable operation, and reliable transmission performance. The use of a unique optimized saw blade stabilization system can greatly improve the rigidity of the clamping circular saw blade, more effectively reduce the vibration and deflection of the saw blade, so that the service life of the saw blade is greatly improved, and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to feed horizontally, and the clamped workpiece is cut off quickly and with high precision. The feeding device uses a high-rigidity roller linear guide rail, which has the advantages of strong load-bearing capacity, good resistance to deformation and impact, and long service life during the entire sawing process.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them are internationally renowned brands with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, heat exchanger, switch and auxiliary components. The machine tool can realize the whole process of numerical control, that is, except for the manual placement of material racks, the whole process from automatic material selection to sawing, including the material head and tail processing, is automatically completed by the sawing line. The automation degree is high, and various safety protection devices can ensure the safe and stable operation of the whole process of sawing.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and promptly notify the maintenance personnel to perform maintenance. In the following situations, the system will send out an alarm signal: hydraulic failure alarm, spray cooling system failure alarm, air pressure system failure alarm, no material to be cut alarm and shut down after 3 minutes.
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle sprays high-efficiency cutting oil on both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution, but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system: can inject lubricating oil into the screw guide rail and other components at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
Basic technical conditions of CSB260 Metal Circular Sawing Machine
1. This equipment is brand new, reasonably designed and technologically advanced.
2. The components are made of high-quality materials and are mature and reliable products.
3. Have reliable safety protection, alarm and insurance measures.
4. The measurement units of parts, instruments and all drawings and materials shall all adopt the International Units (SI) standards.
5. It can work normally and continuously under the conditions of ambient temperature of -5~45°C and relative humidity ≤ 95%.
6. The kinetic energy conditions of the installation environment are:
1) Three-phase AC: 380V ± 10%, 50HZ ± 10%;
2) Single-phase AC: 220V ± 10%, 50HZ ± 10%;
3) Safety voltage: 24V;
4) Compressed air: 0.4~0.6MPa;
5) Installation area: length 8.5m x width 5.1m x height 2.23m;
6) The hydraulic station is independently designed and installed on the machine body.
Main features
1. This equipment is a general-purpose high-speed metal circular saw, especially suitable for high-speed precision cutting of various non-ferrous metal bars.
2. Parameters such as cutting length and residual length are input through the human-machine interface.
3. It can meet the needs of cutting various non-ferrous metals with a maximum diameter of 260mm.
4. Japan Mitsubishi servo motor is used with high-precision ground ball screw for feeding. The feeding length is accurate, and the single feeding length can reach 800mm. The cutting length of multiple feedings can be set without restriction.
5. A TCT toothed saw blade with an outer diameter of 750 mm and a thickness of 3.8 mm is used as the cutting tool.
6. The spindle speed has stepless speed regulation function, which can adapt to materials of different materials.
7. The cutting feed mode of the spindle box is horizontal, driven by a servo motor, and the feed speed can be adjusted arbitrarily.
8. The feeding system is designed with slow positioning function.
9. The cutting clamp adopts a three-point universal clamping method, and there is no need to change the clamping device for different material shapes.
10. It has the function of no-material shutdown and automatic counting shutdown, which is convenient for management.
11. Equipped with quasi-dry saw blade lubrication and cooling device to increase the service life of the saw blade.
12. The equipment is equipped with an automatic lubrication device, which can regularly and quantitatively inject oil into the screw guide rail and other components.
13. It has both manual operation and automatic operation functions.
14. The entire work cycle: feeding, clamping, cutting, and discharging are all CNC-controlled and fully automatic, and manual work is responsible for loading and collecting materials.
Main structural characteristics of CSB260 Metal Circular Sawing Machine
1. The sawing tool adopts imported TCT circular saw blade, which has a long service life, narrow sawing mouth and saves materials.
2. Japan Mitsubishi PLC system is used for automatic control, and touch screen is used for parameter setting. The material head, material tail, workpiece and chips can all be transported to the designated location, and the whole process is digitally controlled.
3. The feeding device and the material feeding device adopt the advanced method of servo motor and high-precision ball screw for feeding and feeding.
4. The spray cooling system, centralized automatic lubrication system, automatic sawdust collection system are adopted, and the overall performance of the equipment is reliable.
5. The use of adjustable high-rigidity saw blade stabilizer completely prevents the vibration and deflection of the circular saw blade, and the sawing accuracy is high.
6. All hydraulic and pneumatic system components are imported well-known brand products, and the overall performance of the equipment is reliably guaranteed.
7. The power head and gear backlash elimination device with independent intellectual property rights and supporting parts are all imported to ensure the sawing accuracy of the circular saw machine and the service life of the circular saw blade.
Supplementary Materials of CSB260 Metal Circular Sawing Machine
1. The power cable between the machine power cabinet and the user's on-site power supply shall be provided by the user.
2. The materials that the machine needs to test cut shall be provided by the user.
Introduction to electrical control of CSB260 Metal Circular Sawing Machine
1. The machine is suitable for normal operation in an environment with a temperature of -5-45° C and a maximum relative humidity of 90% at 20°C.
2. All electrical equipment (design, manufacture, installation) complies with IEC standards.
3. Design the circuit according to the three-phase four-wire wiring system.
4. An emergency stop button is installed on the mobile control console.
5. The emergency stop button adopts a red mushroom head self-locking button, and its normally closed point contact is used for the safety circuit.
6. Electrical wiring (wires and cables) are clearly labeled and consistent with the drawings.
7. Separate electrical boxes and equipment are connected using cable troughs or metal pipes, not direct cables.
8. All wire connections are made through terminal blocks, without direct docking points.
9. All wire contacts are crimp terminals.
10. IP54 level protection measures are adopted to prevent water, dust and oil from entering the electrical cabinet.
11. The motor is designed with corresponding over-current protection function.
12. Strong and weak electricity should be wired separately, and the wiring should be neat, beautiful and easy to maintain.
13. Exposed wires and cables have protective sleeves and the connections are fixed with connectors.
14. With manual and semi-automatic function selection.
15. The operating language is Simplified Chinese/English.
Electrical advantages of CSB260 Metal Circular Sawing Machine
1. Purchase low-voltage electrical components from the top ten international brands
2. Adopt international high-end Mitsubishi PLC-FX5U series high-end control system.
3. The sawing process uses 4 feed speeds.
4. The sawing process automatically identifies the entry and cut-through points.
5. Sawing parameter menu usage function.
6. Current trend monitoring screen.
7. Use WeChat to scan QR code to log in to the mobile terminal (optional)
8. Cutting length menu configuration function
9. Nesting function for cutting length
10. Reserved Ethernet port (optional)
The high-speed metal circular saw machine is mainly composed of a machine bed, a power head, a feeding system, an automatic feeding device, a clamping device, a material dividing device, a hydraulic system, an electrical system, a spray cooling system, an automatic lubrication system, a chain-type chip conveyor, a saw blade cleaning device, a loading rack, etc.
1. Machine bed: The whole bed is made of high-quality high-strength HT250 casting, which is a key component of machine tool equipment. It has the characteristics of good overall rigidity, high strength, impact resistance, small deformation, and outstanding shock absorption performance. It can significantly improve the overall rigidity of the machine tool and the sawing stability and reliability of the machine tool. Domestic circular saw machine manufacturers all use cast split welded parts structure, which has poor overall rigidity and is easy to deform, affecting the life of the saw blade.
2. Power head part: The gear box body is integrally cast with high-quality high-strength special materials, which is high in strength and impact-resistant. The transmission gear made of high-performance gear material has undergone special heat treatment and precision grinding, and the gear clearance elimination mechanism is used to achieve zero-clearance transmission, ensuring smooth transmission and average service life of the saw blade, and high transmission efficiency. All bearings are imported high-precision and high-strength bearings, so that the entire gear box runs with low noise, stable operation, and reliable transmission performance. The use of a unique optimized saw blade stabilization system can greatly improve the rigidity of the clamping circular saw blade, more effectively reduce the vibration and deflection of the saw blade, so that the service life of the saw blade is greatly improved, and the sawing accuracy is reliably guaranteed.
3. Feeding system: The servo motor drives the high-precision ball screw and gear box to feed horizontally, and the clamped workpiece is cut off quickly and with high precision. The feeding device uses a high-rigidity roller linear guide rail, which has the advantages of strong load-bearing capacity, good resistance to deformation and impact, and long service life during the entire sawing process.
4. Automatic feeding: It adopts the advanced feeding method of servo motor + high-precision ball screw, guided by linear guide rail, with stable accuracy and smooth operation. The yaw adopts the oil cylinder to pull the clamp seat, guided by linear guide rail, and no gap to ensure more accurate feeding size. The overall feeding is supported by a bridge to prevent material from falling.
5. Clamping device: It consists of a single horizontal clamping device and a set of upper clamping devices. The front and rear sets of devices can be clamped and released at the same time, which can more effectively ensure the reliability of clamping and the stability of the sawing process.
6. Hydraulic system: It is composed of independent oil tank, centralized block, hydraulic pump, hydraulic components, actuators, etc. All of them are internationally renowned brands with low failure rate, reliable performance, and can stably and reliably realize various program actions.
7. Electrical system: It is composed of Mitsubishi PLC control system, electrical cabinet, push button switch, motor, contactor, relay, heat exchanger, switch and auxiliary components. The machine tool can realize the whole process of numerical control, that is, except for the manual placement of material racks, the whole process from automatic material selection to sawing, including the material head and tail processing, is automatically completed by the sawing line. The automation degree is high, and various safety protection devices can ensure the safe and stable operation of the whole process of sawing.
8. Alarm system: When something happens in the system, the system will send out a flash alarm, wait for the operator to confirm, and promptly notify the maintenance personnel to perform maintenance. In the following situations, the system will send out an alarm signal: hydraulic failure alarm, spray cooling system failure alarm, air pressure system failure alarm, no material to be cut alarm and shut down after 3 minutes.
9. Spray cooling system: This system uses environmentally friendly cutting oil for precise metering of micro-lubrication. The well-designed nozzle sprays high-efficiency cutting oil to the saw teeth to reduce the generation of cutting heat. The nozzle sprays high-efficiency cutting oil on both sides of the saw blade for lubrication, which can not only improve production efficiency, reduce production costs, and prevent environmental pollution, but also improve the quality of the cut and extend the service life of the saw blade.
10. Automatic lubrication system: can inject lubricating oil into the screw guide rail and other components at regular intervals and in fixed quantities.
11. Loading rack device: Manually place the materials on the loading rack, and the materials will automatically enter the cutting track, automatically feed, and automatically cut.
Basic technical conditions of CSB260 Metal Circular Sawing Machine
1. This equipment is brand new, reasonably designed and technologically advanced.
2. The components are made of high-quality materials and are mature and reliable products.
3. Have reliable safety protection, alarm and insurance measures.
4. The measurement units of parts, instruments and all drawings and materials shall all adopt the International Units (SI) standards.
5. It can work normally and continuously under the conditions of ambient temperature of -5~45°C and relative humidity ≤ 95%.
6. The kinetic energy conditions of the installation environment are:
1) Three-phase AC: 380V ± 10%, 50HZ ± 10%;
2) Single-phase AC: 220V ± 10%, 50HZ ± 10%;
3) Safety voltage: 24V;
4) Compressed air: 0.4~0.6MPa;
5) Installation area: length 8.5m x width 5.1m x height 2.23m;
6) The hydraulic station is independently designed and installed on the machine body.
Main features
1. This equipment is a general-purpose high-speed metal circular saw, especially suitable for high-speed precision cutting of various non-ferrous metal bars.
2. Parameters such as cutting length and residual length are input through the human-machine interface.
3. It can meet the needs of cutting various non-ferrous metals with a maximum diameter of 260mm.
4. Japan Mitsubishi servo motor is used with high-precision ground ball screw for feeding. The feeding length is accurate, and the single feeding length can reach 800mm. The cutting length of multiple feedings can be set without restriction.
5. A TCT toothed saw blade with an outer diameter of 750 mm and a thickness of 3.8 mm is used as the cutting tool.
6. The spindle speed has stepless speed regulation function, which can adapt to materials of different materials.
7. The cutting feed mode of the spindle box is horizontal, driven by a servo motor, and the feed speed can be adjusted arbitrarily.
8. The feeding system is designed with slow positioning function.
9. The cutting clamp adopts a three-point universal clamping method, and there is no need to change the clamping device for different material shapes.
10. It has the function of no-material shutdown and automatic counting shutdown, which is convenient for management.
11. Equipped with quasi-dry saw blade lubrication and cooling device to increase the service life of the saw blade.
12. The equipment is equipped with an automatic lubrication device, which can regularly and quantitatively inject oil into the screw guide rail and other components.
13. It has both manual operation and automatic operation functions.
14. The entire work cycle: feeding, clamping, cutting, and discharging are all CNC-controlled and fully automatic, and manual work is responsible for loading and collecting materials.
Main structural characteristics of CSB260 Metal Circular Sawing Machine
1. The sawing tool adopts imported TCT circular saw blade, which has a long service life, narrow sawing mouth and saves materials.
2. Japan Mitsubishi PLC system is used for automatic control, and touch screen is used for parameter setting. The material head, material tail, workpiece and chips can all be transported to the designated location, and the whole process is digitally controlled.
3. The feeding device and the material feeding device adopt the advanced method of servo motor and high-precision ball screw for feeding and feeding.
4. The spray cooling system, centralized automatic lubrication system, automatic sawdust collection system are adopted, and the overall performance of the equipment is reliable.
5. The use of adjustable high-rigidity saw blade stabilizer completely prevents the vibration and deflection of the circular saw blade, and the sawing accuracy is high.
6. All hydraulic and pneumatic system components are imported well-known brand products, and the overall performance of the equipment is reliably guaranteed.
7. The power head and gear backlash elimination device with independent intellectual property rights and supporting parts are all imported to ensure the sawing accuracy of the circular saw machine and the service life of the circular saw blade.
Supplementary Materials of CSB260 Metal Circular Sawing Machine
1. The power cable between the machine power cabinet and the user's on-site power supply shall be provided by the user.
2. The materials that the machine needs to test cut shall be provided by the user.
Introduction to electrical control of CSB260 Metal Circular Sawing Machine
1. The machine is suitable for normal operation in an environment with a temperature of -5-45° C and a maximum relative humidity of 90% at 20°C.
2. All electrical equipment (design, manufacture, installation) complies with IEC standards.
3. Design the circuit according to the three-phase four-wire wiring system.
4. An emergency stop button is installed on the mobile control console.
5. The emergency stop button adopts a red mushroom head self-locking button, and its normally closed point contact is used for the safety circuit.
6. Electrical wiring (wires and cables) are clearly labeled and consistent with the drawings.
7. Separate electrical boxes and equipment are connected using cable troughs or metal pipes, not direct cables.
8. All wire connections are made through terminal blocks, without direct docking points.
9. All wire contacts are crimp terminals.
10. IP54 level protection measures are adopted to prevent water, dust and oil from entering the electrical cabinet.
11. The motor is designed with corresponding over-current protection function.
12. Strong and weak electricity should be wired separately, and the wiring should be neat, beautiful and easy to maintain.
13. Exposed wires and cables have protective sleeves and the connections are fixed with connectors.
14. With manual and semi-automatic function selection.
15. The operating language is Simplified Chinese/English.
Electrical advantages of CSB260 Metal Circular Sawing Machine
1. Purchase low-voltage electrical components from the top ten international brands
2. Adopt international high-end Mitsubishi PLC-FX5U series high-end control system.
3. The sawing process uses 4 feed speeds.
4. The sawing process automatically identifies the entry and cut-through points.
5. Sawing parameter menu usage function.
6. Current trend monitoring screen.
7. Use WeChat to scan QR code to log in to the mobile terminal (optional)
8. Cutting length menu configuration function
9. Nesting function for cutting length
10. Reserved Ethernet port (optional)
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