CCG10018 Centerless Cylindrical Grinding Machine

Technical parameters of CCG10018 Centerless Cylindrical Grinding Machine

Model	Unit	CCG10018
Diameter through grinding	mm	Φ10~100 (0.39-3.9”)
Max. length through grinding	mm	180 (7.1”)
Cut grinding diameter	mm	Φ10~100 (0.39-3.9”)
Grinding wheel size	mm	Φ500x200x305 (20x8x12”)
Guide wheel size	mm	Φ350x200x203 (14x8x8”)
Grinding wheel speed	r/min	1250
Guide wheel speed	r/min	10-200
Feed rate of corrector dial per grid	mm	0.01
Working speed of dresser	m/min	0.01-4
Rotary angle of guide wheel (vertical)	°	-2~+5
Rotary angle of guide wheel (horizontal)	°	0~3
Feed rate of grinding wheel scale per rotation	mm	0.4
Feed rate of grinding wheel scale per grid	mm	0.002
Center height	mm	255 (10”)
Grinding wheel motor power	kW	18.5
Guide wheel motor power	kW	2.2
Lubrication motor power	kW	0.75
Hydraulic motor power	kW	0.379
Cooling motor power	kW	0.129
Roundness	mm	0.003
Cylindricity	mm	0.004
Roughness	Ra	0.32
Overall dimension (L x W x H)	mm	1750x1650x1630
Net weight	kg	4900

Standard accessories
1. Feed bracket;
2. Feed pallet;
3. Wheel hock;
4. Electric cabinet;
5. Work light;
6. Coolant system;

Centerless Grinders
For fast stock removal, lower machine tolerances and size as low as 0.0001″ or better, centerless grinding is the answer. Fortunately, centerless grinding has grown in popularity in the sphere of grinding technology. With centerless grinders, as the name implies, the work is not supported between centers. Instead, it’s held on a blade between the grinding wheel and the regulating wheel, which acts as a brake to set the RPM.

Basically, centerless grinding can be carried out in two different methods:
1) Through-feed
2) In-feed (Plunge cut grinding)
The through-feed method is applicable only when straight cylindrical parts are used. If there’s a head in the work, or the work is of stepped or taper form, the in-feed method would be the best choice. The end-feed method is used for headed components that are too long to be ground by the in-feed method. Generally, the end-feed method is applied when the length of the workpiece is greater than the width of the grinding wheel.

Centerless grinders have many more advantages when compared to center type grinders:
The rate of production is higher in centerless grinding.
The workpiece is provided with better stability
The job is supported along the whole length which prevents the occurrence of deflection. Hence, this process is suitable for long workpieces.
The time required for job setting is eliminated.
Less stock is needed due to the elimination of centering.
Production costs are lower.
Maintenance costs are lower as the wear and tear on the machines is less.
Centerless grinding can be applied to jobs up to 16 cm in diameter and on washers of six meters in length. One advantage of this process is that it allows the grinding of headed, stepped, tapered, and formed jobs through both in-feed and end-feed methods.

Contact FORTUNE PACIFIC to learn more about our centerless grinders. Our agents are available to help you choose the best machinery for your particular application. 

A grinding machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.

Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.

Overview
The grinding machine consists of a bed with a fixture to guide and hold the work piece, and a power-driven grinding wheel spinning at the required speed. The speed is determined by the wheel’s diameter and manufacturer’s rating. The grinding head can travel across a fixed work piece, or the work piece can be moved while the grind head stays in a fixed position.

Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel, or using the features of numerical controls.

Grinding machines remove material from the work piece by abrasion, which can generate substantial amounts of heat. To cool the work piece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible

Centerless Grinders
For fast stock removal, lower machine tolerances and size as low as 0.0001″ or better, centerless grinding is the answer. Fortunately, centerless grinding has grown in popularity in the sphere of grinding technology. With centerless grinders, as the name implies, the work is not supported between centers. Instead, it’s held on a blade between the grinding wheel and the regulating wheel, which acts as a brake to set the RPM.

Basically, centerless grinding can be carried out in two different methods:
1) Through-feed
2) In-feed (Plunge cut grinding)
The through-feed method is applicable only when straight cylindrical parts are used. If there’s a head in the work, or the work is of stepped or taper form, the in-feed method would be the best choice. The end-feed method is used for headed components that are too long to be ground by the in-feed method. Generally, the end-feed method is applied when the length of the workpiece is greater than the width of the grinding wheel.

Ideal for high-volume production of pins, shafts, and bushings with superior surface finish.
Discover the ultimate solution for high-precision cylindrical components with the CCG10018 Centerless Grinding Machine. This advanced OD grinding equipment revolutionizes production by eliminating the need for centers or chucks, utilizing a regulating wheel, grinding wheel, and work rest blade for seamless material removal. Engineered for micrometric accuracy in roundness and diameter control, its robust construction ensures exceptional reliability for high-throughput manufacturing. Key components like the rigid grinding spindle, CNC-controlled infeed system, and automatic sizing device guarantee consistent finishes on bars, tubes, pins, and bearing races. Industries from automotive to aerospace rely on this powerhouse for superior surface finish, minimal setup time, and reduced cycle times. Achieve tight tolerances effortlessly with this heavy-duty centerless grinder, optimized for mass production efficiency with minimal maintenance. Бесцентровочно-шлифовальный станок CCG10018 – идеальное оборудование для высокоточной обработки цилиндрических деталей без крепления в центрах. Этот промышленный шлифовальный станок гарантирует микронную точность диаметра и овальности благодаря продуманной конструкции: абразивный круг, ведущий круг и опорный нож обеспечивают беспрерывное шлифование валов, втулок и труб. Ключевые преимущества включают высокую производительность, минимальное биение и стабильное качество поверхности при обработке подшипников, топливной аппаратуры или пневмоцилиндров. Прочная станина, ЧПУ управление подачей и система автоматической правки кругов делают этот круглошлифовальный станок незаменимым для серийного выпуска деталей в машиностроении. Низкие эксплуатационные расходы и высокая надежность подтверждают его статус лучшего бесцентрового станка для чистовой обработки. Khám phá máy mài không tâm CCG10018 - giải pháp tối ưu cho gia công chi tiết trụ chính xác cao. Thiết bị mài tròn ngoài này loại bỏ nhu cầu gá kẹp tâm, sử dụng hệ thống đá mài, đá dẫn hướng và lưỡi đỡ phôi để đạt độ chính xác micromet về độ tròn và đường kính. Cấu trúc vững chãi đảm bảo độ tin cậy cao cho sản xuất hàng loạt lớn trong ngành ô tô, hàng không và cơ khí chế tạo. Các bộ phận chính như trục mài cứng vững, hệ thống tiến dao CNC và thiết bị đo tự động mang lại bề mặt hoàn thiện đồng đều trên trục, ống, chốt và vòng bi. Máy mài vô tâm này tối ưu hóa hiệu suất với thời gian thiết lập nhanh, chu kỳ mài ngắn và bảo trì tối thiểu, lý tưởng cho gia công thanh dài liên tục và chi tiết nhỏ hàng loạt. ค้นพบเครื่องกลึงไร้ศูนย์กลาง CCG10018 อันทรงประสิทธิภาพสำหรับชิ้นงานทรงกระบอกความละเอียดสูง เครื่องลับกลมแบบไม่มีศูนย์กลางนี้ทำงานผ่านล้อบังคับ ล้อเจียร และแท่นรองชิ้นงาน ช่วยให้ได้ความแม่นยำระดับไมครอนทั้งความกลมและเส้นผ่านศูนย์กลาง โครงสร้างแข็งแกร่งเหมาะสำหรับการผลิตปริมาณมากในอุตสาหกรรมยานยนต์ แบริ่ง หรือฮาร์ดแวร์ ชิ้นส่วนหลักเช่นแกนหมุนเจียรแข็งแรง ระบบป้อนซีเอ็นซี และอุปกรณ์วัดขนาดอัตโนมัติช่วยให้ผิวงานเรียบสม่ำเสมอ ประโยชน์หลักรวมถึงความเร็วในการตั้งค่าเครื่องต่ำ ประหยัดเวลาในการผลิต และลดค่าใช้จ่ายบำรุงรักษา เครื่องเจียรกลมไร้ศูนย์นี้ถูกออกแบบมาเพื่อประสิทธิภาพสูงในการผลิตชิ้นงานยาวแบบต่อเนื่องและชิ้นส่วนขนาดเล็กจำนวนมาก. Temui Mesin Pengisar Silinder Tanpa Pusat CCG10018 – solusi utama untuk komponen silinder ketepatan tinggi. Mesin pengisar tanpa pusat ini menghapuskan keperluan tetengah, menggunakan roda pengisar, roda pengatur dan bilah penyokong kerja untuk ketepatan mikron dalam kebulatan dan diameter. Reka bentuk teguh menjamin kebolehpercayaan untuk pengeluaran automotif, aeroangkasa dan komponen hidraulik berskala besar. Komponen utama seperti gelendong pengisar tegar, sistem suapan CNC dan peranti pensaiz automatik memberikan permukaan siap yang konsisten pada rod, tiub atau galas. Kelebihan utamanya termasuk kelajuan penyediaan mesin pantas, kitaran pengisaran singkat dan penyelenggaraan minima. Mesin pengisar OD ini dioptimumkan untuk kecekapan pengeluaran besar-besaran, sesuai untuk mengisar bahan panjang secara berterusan dan bahagian kecil dengan produktiviti tinggi. Tuklas ang CCG10018 Centerless Grinding Machine – pangunahing solusyon para sa de-kalidad na paggawa ng mga cylindrical part. Ang makina ng paggiling na walang sentro na ito ay gumagamit ng grinding wheel, regulating wheel, at work rest blade para sa tumpak na paggiling ng mga baras, tubo, bearing at piston rod. Makakamit ang micron-level na katumpakan sa pag-ikot at diametro salamat sa matibay na disenyo nito. Pangunahing komponente tulad ng matatag na grinding spindle, CNC-controlled feed system, at automatic sizing device ay nagsisiguro ng uniform na finish. Perpekto para sa malawakang produksyon sa industriya ng sasakyan at aerospace, ang makina ng paggiling na ito ay nag-aalok ng mabilis na setup, maikling cycle time, at mababang maintenance cost. Optimized para sa mataas na produktibidad sa paggiling ng mahahabang piyesa at maliliit na komponente. Scopri la rettificatrice senza centri CCG10018: l'eccellenza nella lavorazione cilindrica di precisione. Questa macchina per rettifica per esterni senza punti di centraggio utilizza una mola abrasiva, una mola regolatrice e un coltello portapezzo per garantire tolleranze micronetriche su diametro e rotondità. La struttura robusta è ideale per produzioni intensive nel settore automotive, aerospaziale e della componentistica idraulica. Componenti chiave come il mandrino portamola rigido, il sistema d'avanzamento CNC e il dispositivo di misura automatico assicurano finiture uniformi su barre, tubi, spinotti e boccole. Vantaggi principali includono tempi di setup ridotti, cicli di lavoro veloci e manutenzione minima. Questa affilatrice cilindrica senza centri è ottimizzata per l'efficienza nella produzione di serie, perfetta per la sgrossatura e finitura di componenti lunghi in continuo e piccole parti con alta produttività. Yüksek hassasiyetli silindirik parça işleme için CCG10018 Merkezlemesiz Taşlama Makinesi ile tanışın. Bu dış çap taşlama tezgahı, punta veya mengene gerektirmeden düzenleyici taş, zımpara taşı ve iş destek bıçağı ile mikron seviyesinde çap ve yuvarlaklık hassasiyeti sunar. Otomotiv, havacılık ve hidrolik parça üretimi için tasarlanan sağlam gövdesiyle yüksek güvenilirlik sağlar. Ana bileşenler arasında rijit taş mili, CNC kontrollü ilerleme sistemi ve otomatik ölçüm ünitesi bulunur; mil, boru, pim ve yatak kovanlarında tutarlı yüzey kalitesi garantiler. Avantajları arasında kısa kurulum süresi, hızlı işlem devri ve düşük bakım maliyeti yer alır. Bu merkezlemesiz satıh taşlama makinesi, sürekli uzun parça işleme ve yüksek verimli seri üretim için optimize edilmiş olup, taşlama verimliliğini maksimuma çıkarır. Découvrez la rectifieuse centerless CCG10018 : la solution ultime pour l'usinage de précision de pièces cylindriques. Ce matériel de rectification périphérique supprime le besoin de pointes en utilisant une meule régulatrice, une meule de rectification et un porte-pièce pour une précision au micron sur la circularité et le diamètre. Sa construction robuste assure une fiabilité exceptionnelle pour la production en série dans l'automobile, l'aérospatial et l'hydraulique. Les composants clés comme le broche de rectification rigide, le système d'avance à commande numérique et le dispositif de mesure automatique garantissent une finition homogène sur barres, tubes, axes ou bagues. Ses atouts majeurs incluent un réglage rapide, des cycles courts et une maintenance minimale. Optimisée pour l'efficacité en production de masse, cette machine à rectifier sans centre excelle dans le meulage en plongée ou en enfilade de pièces longues et de petites composantes avec une productivité maximale.

Centerless Grinders
For fast stock removal, lower machine tolerances and size as low as 0.0001″ or better, centerless grinding is the answer. Fortunately, centerless grinding has grown in popularity in the sphere of grinding technology. With centerless grinders, as the name implies, the work is not supported between centers. Instead, it’s held on a blade between the grinding wheel and the regulating wheel, which acts as a brake to set the RPM.

Basically, centerless grinding can be carried out in two different methods:
1) Through-feed
2) In-feed (Plunge cut grinding)
The through-feed method is applicable only when straight cylindrical parts are used. If there’s a head in the work, or the work is of stepped or taper form, the in-feed method would be the best choice. The end-feed method is used for headed components that are too long to be ground by the in-feed method. Generally, the end-feed method is applied when the length of the workpiece is greater than the width of the grinding wheel.

Centerless grinders have many more advantages when compared to center type grinders:
The rate of production is higher in centerless grinding.
The workpiece is provided with better stability
The job is supported along the whole length which prevents the occurrence of deflection. Hence, this process is suitable for long workpieces.
The time required for job setting is eliminated.
Less stock is needed due to the elimination of centering.
Production costs are lower.
Maintenance costs are lower as the wear and tear on the machines is less.
Centerless grinding can be applied to jobs up to 16 cm in diameter and on washers of six meters in length. One advantage of this process is that it allows the grinding of headed, stepped, tapered, and formed jobs through both in-feed and end-feed methods.

A grinding machine, often shortened to grinder, is any of various power tools or machine tools used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.

Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.