WF45 Toolroom Milling Machine

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PM1525HC Double Column Machining Center

PM1525HC Double Column Machining CenterDownload

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Description

Briefs

Overview

Introductions

PM1525HC is suitable for various industries, such as aviation, aerospace, automotive, military, energy, information, and mold. This model has high speed, high precision, high flexibility and good environmental protection. The model adopts modular design and can be produced in series and customized according to market requirements to meet customer needs. Meanwhile it has higher cost performance.

PM1525HC Double Column Machining Center specifications

Item	PM1525HC
Capacity
Worktable travel (X axis)	2700mm
Saddle travel (Y axis)	1700mm
Spindle travel (Z axis)	800mm
Distance from spindle nose too worktable	200—1000mm
Distance between columns	1800mm
Motion
X axis rapid traverse rate	15 m/min
Y Axis rapid traverse rate	24 m/min
Z axis rapid traverse rate	15 m/min
Cutting feed rate	1 - 12,000 mm/min
Positioning accuracy(X/Y/Z)	0.012/0.012/0.008 mm
Repeatability (X/Y/Z)	0.008/0.008/0.006 mm
Work table
Table size	1500×2600mm
Max. table load	8000kg
T-slots (width X number)	22mm×8
Main spindle
Tool shank	BBT50
Spindle speed	40-8000rpm
Max. output torque	352/470 N.m
Spindle motor power	15/18.5 kW
Spindle ram section	400mm×395mm
Pull stud size	P50T-I
Others
Power required	40kVA
Coolant tank capacity	600L
Machine dimension (LxWxH)	7450x5650x4000mm
Net weight	18500kg

PM1525HC Double Column Machining Center Equipments

Item 01	Descriptions
01.01	FANUC 0i-MF Plus (3B) CNC System
01.02	MPG
01.03	32T Tool Magazine
01.04	Operation panel
01.05	Pneumatic system
01.06	Air gun +water gun
01.07	Automatic lubricating system
01.08	Oil skimmer
01.09	Spindle oil cooling system
01.10	Workpiece cooling system
01.11	Chain type chip conveyor and chip cart
01.12	Screw type chip conveyor
01.13	Two-speed gearbox
01.14	Three-axis built-in encoder feedback system
01.15	Beam rail guard
01.16	Bed rail guard
01.17	Full enclosure
01.18	Tri-color light
01.19	Lighting devices
01.20	Air conditioner of electric cabinet
01.21	Standard accessories (refer to packing list)
01.22	Technical documents (refer to packing list)
01.23	Basal installation kit (refer to packing list)

PM1525HC Double Column Machining Center Optional

Item 02	Descriptions	Note
02.01	Fanuc oi MF (1) with β motor 15/18.5kw
02.02	Fanuc oi MF (1) with α motor 15/18.5kw
02.03	Fanuc oi MF (1) with α motor 22/26kw	770/910 Nm
02.04	AICC 2 + nano smoothing	Only for MF (1), included
02.05	AICC 2 400 blocks look ahead	Only for MF (1)
02.06	CNC Program memory 2MB	Standard for MF (1) & MF (5)
02.07	G68.2	Only for MF (1)
02.08	Manual guide i	Only for MF (1)
02.09	Manual guide oi
02.10	M30 auto power off
02.11	Water gun
02.12	380V 50HZ/415V 50 HZ /220V 60 HZ
02.13	415V Transformer
02.14	Voltage stabilizer
02.15	Heidenhain linear scale X/Y/Z
02.16	Door lock switch
02.17	Water gun
02.18	Air conditioner for electric cabinet
02.19	CTS 20 bar	ZF+ belt drive 6000RPM
02.20	CTS 30 bar	ZF+ belt drive 6000RPM
02.21	CTS 50 bar	ZF+ belt drive 6000RPM
02.22	CTS 70 bar	ZF+ belt drive 6000RPM
02.23	Fully closed guard with roof	Recommend for CTS
02.24	Oil mist collector
02.25	Column increase 200/400mm	400-1200mm 600-1400mm
02.26	BT50 32T tool magazine
02.27	BT50 40T tool magazine
02.28	BT50 60T tool magazine
02.29	4^th axis preparation
02.30	Right side chip conveyor
02.31	CE standard
02.32	Renishaw Tool measurement TS27R
02.33	Renishaw workpiece measurement OMP60
02.34	Single side door open size 2200mm
02.35	Manual 90° angle head KS-A80	MEYA
02.36	Manual 45°Universal angle head KS-U45	MEYA
02.37	Auto Universal head NWM-AU5A5-80
02.38	Auto angle head NWM-AR5-80 (Including Hydraulic station, connecting plate, head stock and system function)

PM1525HC Double Column Machining Center Typical options

Milling head

PM1525HC Double Column Machining Center Construction

Machine body structure

Adopts the structure of gantry framework fixed, worktable moving. The basic cast iron pieces are made of high quality resin sand molding to realize the machine with high rigidity and stable accuracy.
The main castings are designed by finite element analysis. The reinforcement ribs layout is very reasonable to fully meet the high torque cutting requirements.

High level foundry to realize the machine with high stability and performance.
One time rough machining—one time aging treatment—second rough machining—second aging treatment—semi finish machining—finish machining.

Adopt heavy-loaded roller linear guide ways on X & Y axis, which can provide small friction, heavy carrying capacity, high sensitivity, small vibration with high-speed, non-crawling with low-speed and high positioning accuracy. Z axis apply the ram 400X400 to realize high rigidity, powerful cutting capacity and high stability. Beam and column adopted the type of integration.

Whole integrated cast iron bed designed with reinforcing ribs, insure high rigidity and stable cutting ability. Integrated column structure and reasonable guide way span layout to assure machine dynamic rigidity.

Super big and strong beam and ram

Big section cross beam, the guide amounted on the top and front position to realize the high rigidity and avoid the deformation.

Super big ram and super big ram surrounding area to guarantee the bending resistance and deformation resistance.

Z axis counterbalance

Nitrogen balance system provide smooth Z-axis movement

Special design for the axis motor base and ball screw pre-stretching

Split type motor base, reduce heat transfer and thermal deformation, Each side with 4 bearings and pre-stretching structure for ball screw, reduce the thermal deformation

Column and base:

Network layout, effectively increase the machine’s overall strength, rigidity, torsion and bending, cutting intensity

Z axis transmission located on the side position

Small distance between spindle center and Y axis guide way to reduce the overturn torque and improve machine rigidity

Spindle motor located on the top of the ram

The spindle motor heat will not be transferred to the ram to avoid the thermal deformation

Spindle ram

Square ram / the box way design/ Two Air cylinder for balancing

Auto chip conveyer

Auto-chip removal system: Integrated machine bed design, better rigidity. The double helix chip conveyer + chain type chip conveyer.

X/Y/Z axis linear way

PMI, P level, 45/53mm wide roller linear way on X and Y axis the heavy loading, stable running, high precision. X, Y, Z axis is equipped with preload roller bearings to eliminate backlash and increase stability during the axial movement. The machine bed guide way (X axis), cross beam guide way (Y axis) and the ram (Z axis) apply the top brand heavy load roller linear way, which is with small friction, strong loading capacity, without creeping on low speed and high positioning accuracy.

X/Y/Z axis ball screw

PMI, C5 level, doubt nut, double preload, strong lead screw to guarantee the machine with high stability, high rigidity and super precision.
X/Y/Z axis lead screw diameter* pitch: 63*20/ 50*16/ 50*10.

Spindle

The machine apply Taiwan imported spindle, which is with high torque, high speed, low noise, to meet the various boring, milling and drilling requirements completely. By equipped with FANUC spindle motor, ZF gear box, and oil cooling system (to cool down the spindle temperature), to improve bearing using life and reduce the impact on the machining accuracy induce by the spindle thermal deformation.

ZF gear box

2-speed gear box generates maximum 910N.m
Spindle power: 22/26kW

Spindle air blow

Provide the positive air pressure to prevent contaminents influnce the spindle.

Spindle oil chiller

To make the coolant circulation around the spindle, realize the constant temperature of the spindle, reduce the spindle thermal deformation and keep the high spindle precision.

Plenty configuration

Equipped with the ladder and guard rail for convenient and safe operation

Humanization design
Waste oil collection
Neat line layout

Neat line (pipes, wires and cables) layout will be very convenient for maintenance

Lubrication:

Automatic oil pump provides lubrication to the guide ways and ball screws which precisely controls the volume of oil to these critical components. A low-level alarm reminds operator before machine stop. The grease type lubrication is an optional, which is thought by some to be more environmentally friendly.

PM1525HC Double Column Machining Center CNC System controller

1. FANUC CNC system
● Standard ○ Optional X N/A
No.	Item		Spec.	0I-MF Plus
No.	Item		Spec.	Type 1	Type 5
1	Controlled axis	Controlled axes		5	5
2		Additional controlled axes		7	6
3		Least command increment	0.001 mm / 0.0001"	●	●
4		Least input increment	0.001 mm / 0.0001"	●	●
5		Interpolation type pitch error compensation		●	●
6	Interpolation & Feed Function	2nd reference point return	G30	●	●
7		3rd / 4th reference return		●	●
8		Inverse time feed		●	X
9		Cylinderical interpolation	G07.1	●	○
10		Bell-type acceleration/deceleration before look ahead interpolation		●	●
11		Automatic corner override	G62	●	●
12		Automatic corner deceleration		●	●
13		Manual handle feed	Max. 3unit	●	●
14		Handle interruption		●	●
15		Manual handle retrace		●	●
16		Nano smoothing	AI contour control II is required.	○	X
17		AICC I	40 BLOCK	X	●
18		AICC II	200 BLOCK	●	X
19		AICC II(Preview block number increase)	400 BLOCK(Special hardware and AI contour control II)	○	X
20	Spindle & M code Function	M- code function		●	●
21		Retraction for rigid tapping		●	●
22		Rigid tapping	G84, G74	●	●
23	Tool Function	Number of tool offsets	400	400 ea	400 ea
24		Tool nose radius compensation	G40, G41, G42	●	●
25		Tool length compensation	G43, G44, G49	●	●
26		Tool life management		●	●
27		Tool offset	G45 - G48	●	●
28	Programming & Editing Function	Custom macro		●	●
29		Macro executor		●	●
30		Extended part program editing		●	●
31		Part program storage	2MB(5120m)	●	●
32		Inch/metric conversion	G20 / G21	●	●
33		Number of Registerable programs	400 ea	400 ea	400 ea
34		Number of Registerable programs	1000 ea	○	○
35		Optional block skip	9 BLOCK	●	○
36		Optional stop	M01	●	●
37		Program file name	32 characters	●	●
38		Sequence number	N 8-digit	N8 digit	N8 digit
39		Playback function		●	●
40		Addition of workpiece coordinate system	G54.1 P1 - 48 (48 pairs)	48 pairs	48 pairs
41		Addition of workpiece coordinate system	G54.1 P1 - 300 (300 pairs)	○	○
42	OTHER FUNCTIONS (Operation, setting & Display, etc)	Embeded Ethernet		●	●
43		Graphic display	Tool path drawing	●	●
44		Loadmeter display		●	●
45		Memory card interface		●	●
46		USB memory interface	Only Data Read & Write	●	●
47		Operation history display		●	●
48		DNC operation with memory card		●	●
49		Optional angle chamfering / corner R		●	●
50		Run hour and part number display		●	●
51		High speed skip function		●	●
52		Polar coordinate command	G15 / G16	●	●
53		Programmable mirror image	G50.1 / G51.1	●	●
54		Scaling	G50, G51	●	●
55		Single direction positioning	G60	●	●
56		Pattern data input		●	○
57		Jerk control	AI contour control II is required.	○	X
58		Fast Data server with1 GB PCMCIA card		○	○
59		Fast Ethernet		○	○
60		3-dimensional coordinate conversion		○	X
61		Figure copying	G72.1, G72.2	○	○
62		Machining time stamp function		○	○
63		Manual Guide I with 10.4" Color TFT		○	○
64		Dynamic graphic display (with 10.4" screen)		●	●

2. Siemens CNC system

● Standard ○ Optional X N/A
No.	Item		Spec.	S828D
No.	Item		Spec.	SW24x	SW26x	SW28x
1	Controlled axis	Controlled axes	3 axes	X, Y, Z	X, Y, Z	X, Y, Z
2		Additional controlled axes		5	6+2	8+2
3		Least command increment	0.001mm (0.0001 inch)	●	●	●
4		Least input increment	0.001mm (0.0001 inch)	●	●	●
5		Travel to fixed stop with Force Control		○	○	○
6	Interpolation & Feed Function	Reference point return	G75 FP=1	●	●	●
7		2nd reference point return	G75 FP=2	●	●	●
8		Inverse time feedrate	G93	●	●	●
9		Helical interpolation		●	●	●
10		Polynomial interpolation		X	X	X
11		Spline interpolation (A, B and C splines)		○	○	○
12		Separate path feed for corners and chamfers		●	●	●
13		Acceleration with Jerk limitation		●	●	●
14		Compressor for 3-axis machining		●	●	●
15		Temperature compensation		●	●	●
16		Look Ahead, recorded part program blocks:	Milling with MDynamics Advanced Surface	150	300	450
17		Look Ahead, recorded part program blocks:	Milling with MDynamics Top Surface	600	600	600
18		Look Ahead, IPO blocks, buffered:	Milling with MDynamics Advanced Surface	50	100	150
19		Look Ahead, IPO blocks, buffered:	Milling with MDynamics Top Surface	200	200	200
20		Cartesian point-to-point (PTP) travel		●	●	●
21		TRANSMIT/cylinder surface transformation		○	○	○
22	Spindle Function	Tapping with compensating chuck/rigid tapping		●	●	●
23	Tool Function	Tool radius compensations in plane		●	●	●
24		Number of tools/cutting edges in tool list		128/256	256/512	768/1536
25		Tool length compensation		●	●	●
26		Operation with tool management		○	○	○
27		Tool list		●	●	●
28		Replacement tools for tool management		○	○	○
29		Monitoring of tool life and workpiece count		●	●	●
30		Manual measurement of tool offset		●	●	●
31		Magazine list		●	●	●
32	Programming & Editing Function	Number of levels for skip blocks 2		●	●	●
33		Number of levels for skip blocks 10		○	○	○
34		Program/workpiece management	On additional plug-in CF card	●	●	●
35			On USB storage medium (e.g. disk drive, USB stick)	●	●	●
36			On network drive	○	○	○
37		Program editor	Programming support for cycles program(Program Guide)	●	●	●
38			CNC editor with editing functions: select, copy, delete	●	●	●
39			Programming graphics/free contour input (contour calculator)	●	●	●
40			ShopMill Machining step programming	○	○	○
41		Technology cycles for drilling/milling		●	●	●
42		Pocket milling free contour and islands stock removal cycle		○	●	●
43		Residual material detection		○	○	○
44		Access protection for cycles		○	○	○
45		Programming support can be extended, e.g. customer cycles		●	●	●
46		2D simulation		●	●	●
47		3D simulation, finished part		○	○	○
48	OTHERS FUNCTIONS (Operation, setting & Display, etc)	Switchover: inch/metric		●	●	●
49		Manual measurement of zero/work offset		●	●	●
50		Automatic tool/workpiece measurement		●	●	●
51		Reference point approach, automatic/via CNC program		●	●	●
52		Execution from USB or CF card interface on operator panel front		●	●	●
53		Execution from network drive		○	○	○
54		10.4" color display		●	●	●
55		15.0" color display		○	○	○
56		Alarms and messages		●	●	●
57		Automatic measuring cycles		○	○	○

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