The FJL500 Journal Lathe is mainly used for machining non-detachable or restricted shaft diameters. This instruction is applicable to FJL type journal lathes.
The equipment adopts the support friction method for concentric installation. It is suitable for machining various large crankshafts, intermediate restricted shaft diameters, bearing shafts, etc. During operation, it can perform continuous cutting and polishing, with high production efficiency and high machining accuracy. The machine body is made of high-quality chrome steel, which has the advantages of high strength, strong stability, convenient disassembly and transportation, etc. Its machining accuracy is generally IT 8 ~ IT 9, the machining surface roughness is Ra=12.5 ~ 1.6μm, and the polishing surface roughness is Ra=1.6 ~ 0.4μm (Ra0.8-0.4 surface roughness requires polishing with abrasive paste).
FJL500 Journal Lathe Machine specifications
| Item | FJL500 |
| Driving mode | Electric |
| Processing diameter | Ø370~Ø520mm |
| Axial stroke | Max 550mm |
| Tool post stroke | Max 40mm |
| Polishing stroke | Max 70mm |
| Sprocket motor power | 380V~3000W |
| Polishing motor power | 48V~250W |
| Turning axial feeding speed | Stepless 0~0.25mm / lever type 0.125mm, 0.25mm |
| Polishing axial feeding speed | Stepless 0~4mm / lever type 2mm, 4mm |
| Sprocket rotation speed | 1st gear 2~18rpm, 2nd gear 5~35rpm |
| Polishing rotation speed | No-load Max 7000rpm, rated Max 4600rpm |
| Turning radial depth of cut | 0-0.3mm |
| Turning radial feeding screw | 0.15mm/grid |
| Polishing radial feeding screw | 0.01mm/grid |
| Equipment weight | 160kg |
| 1 | Shaft to be processed | 9 | 48V lithium battery assembly |
| 2 | Right half sprocket assembly | 10 | Auxiliary support frame |
| 3 | Left half sprocket assembly | 11 | Sprocket stabilizing assembly |
| 4 | Turning tool post assembly | 12 | Feeding lever, rail expansion plate |
| 5 | Turning stepless feeding transmission assembly | 13 | Transmission chain tensioning assembly |
| 6 | Polishing assembly | 14 | Reducer |
| 7 | Polishing control panel | 15 | Three-phase asynchronous motor |
| 8 | Polishing feeding transmission assembly | 16 | Transmission chain |
FJL500 Journal Lathe Equipment Component Function Introduction
1. Left and Right Sprocket Assemblies
The FJL journal lathe is of two-half type, and is installed (or disassembled) with left and right half sprocket assemblies. Note that lifting rings should be installed during installation or disassembly; the axial width of the journal lathe assembly can be adjusted according to the required reference circle. For the processing adjustment range dimensions, please refer to "Equipment Overall Dimensions" at the end.
| No. | Description |
| 1 | Lifting ring (lifting rings need to be installed during installation or disassembly, and removed before processing after the equipment is installed) |
| 2 | Right half sprocket assembly (the guide column ⑩ of the tool post has been adjusted and tested before leaving the factory; it is forbidden to disassemble the guide column when adjusting the axial width) |
| 3 | Left half sprocket assembly (the polishing guide column ⑩ has been adjusted and tested before leaving the factory; it is forbidden to disassemble the guide column when adjusting the axial width) |
| 4 | Connecting block (connecting plates are used for positioning and locking when the left and right half assemblies are joined) |
| 5 | Positioning pin screws (the left and right assemblies are positioned and locked with connecting blocks and positioning pin screws) |
| 6 | Hexagon socket screws (after the left and right assemblies are positioned and joined, use hexagon socket screws to tighten and reinforce) |
| 7 | Hexagon socket screws (need to be tightened or loosened when adjusting the support during installation or disassembly) |
| 8 | Support screw (use a 9mm open-end wrench to turn the screw to move it inward or outward when adjusting the support leg) |
| 9 | Support leg (when adjusting and calibrating the equipment, adjust the support screw so that the support leg contacts and supports the reference outer circle of the shaft to be processed) |
| 10 | Precision feeding guide column (guides the tool post and polishing feeding; it is forbidden to disassemble during normal use) |
| 11 | Support column (adjust the support column according to the reference to obtain the support reference size range; the guide column can be moved by loosening the tail screw) |
2. Support Column Adjustment Range
The adjustable support column is mainly used to adjust according to the reference outer circle so that the support leg contacts and supports the reference outer circle, and select the replacement of the support rod according to the required axial reference range.
Adjustment range: 300~375mm; Adjustment range: 375~450mm; Adjustment range: 450~600mm
3. Tool Post Automatic Feeding
The tool post automatic feeding can choose two modes: stepless feeding and quantitative feeding. The stepless feeding assembly needs to install a spring, and the steps are two more than the quantitative feeding gear. It can be selected according to needs.
Stepless feeding assembly: The tool post can set the feeding amount steplessly, and when the gear rotates forward, the tool post can perform axial left and right feeding processing;
Quantitative feeding gear: When the gear rotates forward, the axial feeding processing is reverse cutting processing, and when the gear rotates backward, it is forward feeding
| No. | FJL500 Journal Lathe Description | No. | Description |
| 1 | Tool post precision guide column (feeding guide) | 9 | Oil nozzle (need to add lubricating oil before feeding processing) |
| 2 | Turning feeding screw (quickly move to disengage the "split nut") | 10 | Copper screw (need to be slightly tightened if there is vibration during turning) |
| 3 | Tool post base | 11 | Stepless feeding assembly, feeding 0-0.25mm |
| 4 | Turning feeding nut split gear assembly | 12 | Feeding gear, feeding 0.125mm and 0.25mm |
| 5 | Tool holder fixing screws (replaced for left and right turning) | 13 | Locking screws and gaskets |
| 6 | 12X12 indexable tool slot (locked by left and right screws) | 14 | Split nut positioning point |
| 7 | Vertical cutting feeding (0.15mm/grid) | 15 | Split nut positioning screw |
| 8 | Tool holder locking screw (need to be locked after adjusting the feeding turning) | 16 | Spring slot of stepless feeding assembly |
4. Polishing Assembly
The polishing assembly of the FJL500 journal lathe is similar to the turning tool post and is integrated with the equipment to ensure more accurate polishing coaxiality. When using axial long-distance polishing, it is necessary to install Baihao polishing wheels on the left and right for left and right polishing. The assembly for replacing and installing the Baihao wheel is (⑧⑨⑩⑪⑬); note that the protective cover (⑫⑰) needs to be installed during use. The left protective cover (⑫) does not need to be installed when the polishing diameter is in the range of Ø 490-Ø 520mm.
| No. | Description | No. | Description |
| 1 | Polishing support | 11 | Baihao polishing wheel (Ø 6 handle), diameter 50 or 60 specifications |
| 2 | Polishing vertical feeding screw (0.01mm/grid) | 12 | Left protective cover (not installed when the polishing diameter is 490-520mm) |
| 3 | DC-48V DC motor | 13 | Polishing shaft wrench position 17mm |
| 4 | DC motor UVW three-phase quick socket | 14 | Polishing drive - start button |
| 5 | DC motor (5 wires) signal line quick socket | 15 | Polishing wheel forward and reverse rotation knob |
| 6 | Power quick socket (connected from lithium battery) | 16 | Speed control knob (multi-turn speed control, 1 turn for external use) |
| 7 | Polishing drive power switch (the red light of the switch is on when powered on) | 17 | Right protective cover (must be installed for protection at any time) |
| 8 | Polishing wheel rotating shaft (the shaft wrench position is on the other side) | 18 | Tensioning transmission belt assembly |
| 9 | Chuck nozzle (clamps the Baihao polishing wheel) | 19 | Polishing wheel locking screws (need to lock 4 columns during use) |
| 10 | Nut (after installing 11, tighten with a 17mm open-end wrench) | 20 | Quick-moving hexagon head (use a quick wrench to move back) |
| #1 | Same as 11, 12, 13 in Table of 3. Tool Post Automatic Feeding | #2 | Feeding screw, no gear disengagement, need to manually move back quickly |
| #3 | Same as 9, 10 in Table of 3. Tool Post Automatic Feeding | #4 | Same as 1 in Table of 3. Tool Post Automatic Feeding |
5. Lithium Battery Assembly
The lithium battery assembly can be disassembled and placed when not in use. The 48V lithium battery (4) can be taken off separately for charging and placement when not in use or when charging is needed;
| No. | Description | No. | Description |
| #1 | Precision guide column (it is forbidden to disassemble the tool post guide column) | 6 | Gland locking screw |
| 1 | Fixing seat fixing column (detachable) | 7 | Discharge socket (connected to 4.4 Table 5 ⑥ of the polishing assembly) |
| 2 | Battery pack fixing seat | 8 | Charging socket |
| 3 | Locking screw (tighten after installing the fixing seat) | 9 | Lithium battery main power switch |
| 4 | 48V lithium battery (can be disassembled and placed separately) | 10 | Charging display panel |
| 5 | Lithium battery installation and fixing gland | 11 | Discharge display panel |
6. Auxiliary Support Frame Lifting
For detailed installation of the bracket, please refer to Chapter 5 of this instruction. Each component of the auxiliary support frame can be separated individually to disperse its weight for easy disassembly, transportation, installation and movement; adjust the height of the support frame by using the screw lifting assembly (3) according to the required height. After determining the installation and fixing of the support leg clamp (7), the screw lifting assembly can be removed to facilitate the operation of the equipment during processing.
| No. | Description | No. | Description |
| 1 | Connecting foot plate (fixing slot connected to the ground) | 5 | Manual lifting screw hexagon head (14mm hexagon head) |
| 2 | Fixed support leg | 6 | Moving support rod limit screw |
| 3 | Screw lifting assembly (auxiliary manual lifting) | 7 | Fixed support leg and moving support rod clamping screw |
| 4 | Moving support rod | 8 | Surface frame |
7. Axial Limit Assembly
The axial limit assembly is mainly used to prevent the equipment from moving out of the reference circle due to axial moving force during the rotation and processing of the gear ring, which may cause serious damage to the equipment and the processed shaft. Due to the slight radial deformation and expansion of the gear ring, a 0.5-1mm gap must be reserved between the limit wheel and the gear ring to eliminate the vibration force.
| No. | Description | No. | Description |
| #1 | Radial gap: a 0.5-1mm gap must be reserved between the gear ring ① and the limit wheel ⑧ due to slight deformation of the gear ring | ||
| #2 | Axial gap (self-contained gap, no need to reserve), but it should be noted that there will be 1 axial tool jump when the gear ring rotates and feeds forward and backward | ||
| 1 | Outer tooth part of the gear ring | 7 | Optical axis (telescopes in distance) |
| 2 | Adjusting plate | 8 | Limit wheel (limits the axial movement of the equipment) |
| 3 | Support frame moving support rod screw hole towards the radial inner side | 9 | Limit wheel locking screw |
| 4 | Adjusting seat locking screw | 10 | Axial limit crossbar locking screw |
| 5 | Axial limit crossbar | 11 | Optical axis locking screw |
| 6 | Limit wheel seat locking screw | 12 | The thin part of the limit wheel, which reserves a gap with the gear support plate |
8. Quantitative Feeding & Stepless Feeding Assemblies
8.1: The quantitative feeding method is applied to the feeding mode due to its characteristics of simple operation, quick installation and flexibility. There are several points to note during use: 1. The quantitative feeding needs to replace the feeding gear; 2. The center of the pull rod screw must be offset by about 5mm from the radial vertical center line of the shaft to be processed; 3. If the pull pin is not installed properly during forward and reverse rotation, it will fail to feed, be damaged or cause a collision; 4. The machining surface roughness (because the fixed axial feeding amount cannot be as precise as the small feeding amount of the stepless feeding mode).
| No. | Description | No. | Description |
| 1 | Same as 2, 3, 4, 10 in Table 4 of 7. Axial Limit Assembly | 9 | Long pull pin screw |
| 2 | Feeding adjustment crossbar | 10 | Lock nut |
| 3 | Guide shaft (telescopes in distance) | 11 | Guide shaft locking bolt |
| 4 | Pull rod rail | 12 | Pull rod seat adjusting plate |
| 5 | Pull rod seat | 13 | Short pull pin screw |
| 6 | Locking screw | 14 | The parallel line drawn from the three teeth of the pull pin head and the feeding gear is slightly 0.5mm higher |
| 7 | Tool post or grinding feeding screw | 15 | The center line of the pull pin is offset by 5mm from the center of the feeding gear |
| 8 | Feeding gear, feeding 0.125mm and 0.25mm |
8.2 The stepless feeding assembly is somewhat the same as the quantitative feeding assembly in installation and use. The advantages of the stepless feeding assembly are: 1. The turning can adjust the feeding amount of 0-0.25mm for rough and finish machining, and the polishing can adjust 0-4mm (it is not recommended to use stepless for polishing); 2. The turning feeding time is longer than that of the quantitative type; 3. When the gear ring rotates forward (i.e., direction #2 in Figure 13), the turning tool post can perform axial forward and reverse turning (i.e., left and right turning during forward rotation), which cannot be achieved by quantitative feeding; 4. The feeding amount can be adjusted below 0.125. Disadvantages: It is more complicated in installation and use, and the spring needs to be installed carefully.
| No. | Description | No. | Description |
| #1 | Same as 1 in Table 9 of 48~8.1 Quantitative Feeding Assembly | 6 | Feeding track path |
| #2 | Gear ring rotation direction (e.g., forward rotation) | 7 | Rail expansion plate entry direction (i.e., the direction in which the bearing enters during forward rotation) |
| #3 | Entry direction of the rail expansion plate of the stepless feeding assembly (7) | 8 | Rail expansion plate return direction (i.e., the return direction of the stepless assembly during forward rotation) |
| #4 | Feeding direction of the stepless assembly (forward rotation) | 9 | Stepless assembly guide bearing |
| #5 | Return direction (#6) of the stepless feeding assembly after feeding. | 10 | Entry gap (need to pay attention to reserving a margin of 1-2mm when adjusting the feeding amount) |
| #6 | Return track after feeding of the stepless feeding (8) | 11 | Reserve a margin of 1-2mm when the stepless assembly returns after full feeding |
| 1 | Tool post feeding screw | 12, 13 | Spring screw hole, spring (the spring is on the inner side, can be installed on both sides) |
| 2 | Stepless feeding assembly | 14 | Return state |
| 3 | Rail expansion plate | 15 | Full load feeding state of turning feeding amount (i.e., 0.25mm) |
| 4 | Rail expansion plate locking screw and gasket | 16 | Full load feeding end (reserve a gap when fully loaded, no need to reserve when not full) |
| 5 | Turning adjustment slot (adjust the stepless feeding amount of 0-0.25mm) | 17 | Reverse the feeding direction of the tool by reversing the #2 side of the feeding screw |
9.1 This FJL500 journal lathe uses a support frame to fix the transmission structure, and considering that there are many auxiliary problems in the steps of installation, debugging and calibration before using the equipment for processing, it is recommended to manually rotate the transmission main shaft during dial calibration to prevent the equipment from being damaged due to excessively high rotation speed of the large gear ring of the equipment and hurting operators and onlookers due to misoperation during dial calibration.
| No. | Description | No. | Description |
| 1 | Surface frame | 6 | Main shaft clamp (for limiting to prevent axial movement) |
| 2 | Reducer, motor | 7 | Clamp locking screw |
| 3 | Transmission main shaft (including key strips) | 8 | Key strip |
| 4 | 2nd stage sprocket | 9 | Key strip screw |
| 5 | Bearing seat | #1 | Automatic transmission state with key strips installed |
| #2 | Manual transmission: need to loosen the clamp locking screw and move it outward to facilitate removing the key strips and key strip fixing screws (9) | ||
| #3 | Manual transmission: after removing the key strip screws, slide the key strips outward (with a gap of 0.05-0.1mm, which can be pulled out with a hexagon socket wrench) | ||
| #4 | Manual transmission: use a quick ratchet wrench, crank, and large handwheel to realize manual transmission of the equipment, with speed ratios (large: 5.21, small: 10.12) | ||
9.2 After familiarizing with Section 9.1, combine the chain tensioning assembly;
In equipment installation, the position of the transmission sprocket can be adjusted arbitrarily according to the required axial size; when installing the chain, it should be noted that the side of the 2nd stage sprocket with the speed ratio teeth should be aligned with the side of the equipment gear ring, otherwise axial force will be generated during transmission, affecting machining accuracy and surface roughness; when tensioning the chain, the two chains should be evenly stressed, otherwise abnormal noise and center offset will occur.
| No. | Description | No. | Description |
| 1 | Equipment gear ring | 8 | Tensioning sprocket locking screw |
| 2 | 2nd stage sprocket speed ratio (large: 5.21, small: 10.12) | 9 | Same as described in Table 11 of 4.9.1 |
| 3 | Transmission chain | 10 | 2nd stage sprocket locking screw |
| 4 | Tensioning seat | 11 | Tensioning seat locking screw |
| 5 | Optical axis | 12 | Surface frame |
| 6 | Tensioning sprocket | 13 | Tensioning seat adjustment fixing plate |
| 7 | Optical axis locking screw | 14 | Manual transmission, same as described in #2 #3 #4 of Table 4.9.1 |
| #1 | After connection, observe whether the two sides of the equipment gear ring and the 2nd stage sprocket (with speed ratio stage) are on the same plane | ||
10. Equipment Electric Box
The journal lathe is driven by a vector drive mode, which has the advantage of stability in high and low speed conversion, and also has large torque output at ultra-low speeds to drive and start at low speeds;
| NO. | Description |
| #1 | Equipment electric box (need to turn off the main power switch Figure 16① first when finishing use or connecting electricity; pull down to turn off) |
| #2 | Handheld control box |
| 1 | Power leakage protection main switch (up is on, down is off) |
| 2 | Emergency stop button (rotate to release the emergency stop before emergency stop and start) |
| 3 | Start button |
| 4 | Forward and reverse rotation knob (switch between forward and reverse rotation, middle is empty) |
| 5 | Speed control knob (rotate the potentiometer counterclockwise to the minimum before starting, and start slowly during use) |
Discover the ultimate on-site machining solution with our FJL500 Journal Lathe! This heavy-duty portable lathe delivers precision turning for large diameter shafts, rolls, and journals without disassembly. Engineered for field machining applications in power generation, marine repair, pulp & paper mills, and heavy industry, it features robust construction with a 500mm swing capacity and 1000mm turning length. Key components include a rigid bed, variable-speed spindle drive, precision ground ball screws, and hardened ways. Enjoy unmatched portability with modular design for quick rigging and setup. Achieve exceptional surface finishes (Ra 1.6μm) and tight tolerances (±0.02mm) for critical fits like bearing journals, hydraulic seals, and flange faces. Reduce costly downtime with reliable in-situ machining for emergency shaft repair, weld buildup machining, and worn part restoration. Our portable machine tools eliminate the need for expensive component removal and offsite grinding. Get industrial-grade performance with hydraulic clamping, digital readouts, and optional facing/taper attachments. Trust this field-proven portable lathe for fast, accurate on-site turning operations anywhere. Explore more portable machining solutions on our product pages!
Представляем портативный токарный станок FJL500 для обработки шеек! Идеальное решение для восстановления валов и ремонтных работ прямо на месте эксплуатации оборудования. Этот мобильный станок обеспечивает прецизионное точение крупногабаритных деталей диаметром до 500 мм и длиной обработки 1000 мм в условиях цеха, судна или электростанции. Конструкция включает жесткую станину, привод с регулируемой скоростью вращения шпинделя и шариковые винты высокой точности. Применяйте для ремонта цапф, котельных барабанов, турбинных валов и судовых гребных валов без демонтажа! Ключевые преимущества: сокращение времени простоя оборудования (emergency repair), точность обработки ±0.02 мм, шероховатость Ra 1.6 мкм. В комплекте надежные гидравлические зажимы и цифровой индикатор. Система быстрой сборки позволяет развернуть станок за несколько часов. Незаменим для энергетики, судоремонта и тяжелой промышленности. Обработка шеек роторов, восстановление посадочных мест под подшипники, ремонт фланцев – все задачи по onsite machining выполняются с максимальной эффективностью. Выбирайте профессиональное восстановление валов без снятия! Узнайте о других решениях для мобильной обработки в нашем каталоге.
¡Revolucione su mantenimiento industrial con el torno portátil FJL500! Especializado en mecanizado in situ para reparación de ejes, muñones y rodillos de gran diámetro (hasta 500mm) con longitud de torneado de 1000mm. Esta solución de maquinaria portátil elimina costosos desmontajes en sectores como generación de energía, reparación naval e industria pesada. Componentes clave: bancada robusta, cabezal de velocidad variable, tornillos de bolas rectificados y guías templadas. Realice trabajos de precisión (±0.02mm) con acabado superficial Ra 1.6μm para asientos de cojinetes, sellos hidráulicos y caras de brida. Diseño modular para transporte rápido y montaje eficiente en campo. Aplicaciones críticas: reparación de emergencia de ejes, mecanizado de soldadura, reconstrucción de partes desgastadas y rectificado de apoyo. Incluye sujeción hidráulica, DRO y opciones para refrentado/conicidad. Reduzca tiempos de parada con equipos de mecanizado portátil confiables para torneado en sitio, recuperación de muñones y mantenimiento predictivo. ¡Solución integral para reconstrucción de componentes in situ! Descubra más herramientas de mecanizado móvil en nuestra sección de productos.
Transforme reparações industriais com o torno portátil FJL500 para munhões! Solução definitiva para usinagem in loco de eixos, colares e rolos de grande diâmetro (500mm) com 1000mm de usinagem. Ideal para manutenção preditiva em geração de energia, reparo naval e indústria pesada sem desmontagem cara. Componentes robustos: bancada rígida, cabeçote com velocidade variável, fusos de esferas retificados e guias temperadas. Execute torneamento de precisão (±0.02mm) com acabamento Ra 1.6μm para assentos de rolamentos, vedadores hidráulicos e faces de flanges. Portabilidade superior com design modular para rápido setup em campo. Aplicações críticas: reparo emergencial de eixos, usinagem de solda, recuperação de componentes desgastados e retífica de apoio. Inclui fixação hidráulica, DRO e opções para facing/cono. Reduza downtime com equipamento confiável para torneamento no local, recuperação de munhões e manutenção corretiva. Precisão industrial em ambientes remotos! Conheça outras soluções de usinagem portátil no nosso catálogo.
Tingkatkan efisiensi perbaikan industri dengan mesin bubut portabel FJL500! Solusi machining di lokasi untuk poros besar, journal, dan rol (kapasitas swing 500mm, panjang bubut 1000mm). Dirancang untuk perbaikan darurat di pembangkit listrik, galangan kapal, dan pabrik pulp & paper tanpa pembongkaran. Komponen utama: bed kokoh, spindle kecepatan variabel, ball screw presisi, dan slide hardened. Capai akurasi ±0.02mm dengan kekasaran permukaan Ra 1.6μm untuk dudukan bearing, seal hidrolik, dan permukaan flange. Desain modular memudahkan rigging cepat di lapangan. Aplikasi kritis: perbaikan poros darurat, machining weld buildup, pemulihan bagian aus. Dilengkapi hydraulic clamping, DRO, dan opsi facing/taper attachment. Kurangi downtime mahal dengan peralatan lapangan andal untuk turning in-situ, perbaikan journal, dan pekerjaan presisi di lokasi terpencil. Solusi hemat biaya untuk perawatan permesinan besar di tempat! Temukan lebih banyak alat machining portabel di halaman produk kami.
دستگاه تراش قابل حمل FJL500 راه حل انقلابی برای ماشینکاری در محل! تعمیر شفت ها، ژورنال ها و رولرهای بزرگ (ظرفیت سوینگ 500 میلی متر، طول تراشکاری 1000 میلی متر) بدون نیاز به دمونتاژ. این دستگاه سیار برای صنایع انرژی، تعمیر کشتی و صنایع سنگین طراحی شده است. اجزای کلیدی: بستر مستحکم، اسپیندل با سرعت متغیر، پیچ های ساچمه ای دقیق و راهنهای سخت کاری شده. دستیابی به دقت ±0.02 میلی متر با پرداخت سطح Ra 1.6 میکرون برای نشیمن بلبرینگ، کاسه نمدهای هیدرولیک و سطوح فلنج. طراحی ماژولار برای استقرار سریع در محل پروژه. کاربردهای حیاتی: تعمیر اورژانس شفت، ماشینکاری پس از جوشکاری، بازیابی قطعات فرسوده. مجهز به سیستم گیره هیدرولیک، DRO و لوازم جانبی برای پیشانی تراشی و مخروط تراشی. کاهش زمان توقف خط تولید با تجهیزات قابل اعتماد ماشینکاری سیار برای تراشکاری درجا، تعمیر ژورนال و انجام عملیات دقیق در محیط های صنعتی. راهکار مقرون به صرفه برای تعمیرات اساسی بدون جابجایی قطعات! سایر راه حل های ماشینکاری پرتابل را در صفحه محصولات ما کشف کنید.
Nâng cấp công tác bảo trì với máy tiện di động FJL500! Giải pháp gia công tại chỗ cho trục lớn, cổ trục và con lăn (khả năng tiện Ø500mm, dài 1000mm). Thiết kế cho sửa chữa khẩn cấp trong ngành năng lượng, đóng tàu và công nghiệp nặng không cần tháo dỡ. Thành phần chính: băng máy cứng vững, trục chính tốc độ biến thiên, vít me bi chính xác. Đạt độ chính xác ±0.02mm, độ nhám Ra 1.6μm cho bạc đạn, phớt thủy lực và mặt bích. Thiết kế mô-đun cho vận chuyển và lắp đặt nhanh tại hiện trường. Ứng dụng quan trọng: sửa chữa trục khẩn cấp, gia công vệt hàn, phục hồi chi tiết mòn. Bao gồm kẹp thủy lực, hiển thị số DRO và tùy chọn tiện mặt/côn. Giảm thời gian ngừng máy với thiết bị đáng tin cậy để tiện tại chỗ, sửa cổ trục và gia công chính xác ở vị trí hiểm hở. Giải pháp tiết kiệm cho bảo dưỡng thiết bị lớn tại công trường! Khám phá thêm giải pháp gia công di động tại trang sản phẩm của chúng tôi.
ยกระดับการซ่อมบำรุงด้วยเครื่องกลึงแบบพกพา FJL500! โซลูชันงานกลึงในสถานที่สำหรับเพลา ชุดจารบี และโรลเลอร์ขนาดใหญ่ (ความจุวงกวาด 500mm, ยาวกลึง 1000mm) โดยไม่ต้องถอดประกอบ ออกแบบสำหรับงานซ่อมฉุกเฉินในโรงไฟฟ้า อู่ซ่อมเรือ และอุตสาหกรรมหนัก ประกอบด้วยโครงเครื่องแข็งแกร่ง เพลาหลักปรับความเร็วได้ สกรูบอลความแม่นยำ และแท่นเลื่อนชุบแข็ง บรรลุความแม่นยำ ±0.02mm ผิวงานละเอียด Ra 1.6μm สำหรับที่นั่งตลับลูกปืน ซีลไฮดรอลิก และหน้าสัมผัสฟลั๊งจ์ การออกแบบแบบมอดูลาร์ช่วยให้ติดตั้งรวดเร็วในสถานที่จริง งานสำคัญ: ซ่อมแซมเพลาฉุกเฉิน กลึงเชื่อมประสาน คืนสภาพชิ้นส่วนสึกหรอ พร้อมระบบยึดไฮดรอลิก DRO และอุปกรณ์เสริมกลึงหน้าหรือเพลาเอียง ลดเวลาหยุดทำงานด้วยเครื่องจักรที่เชื่อถือได้สำหรับงานกลึงหน้างาน ซ่อมแซมชุดจารบี และงานความละเอียดสูงในพื้นที่จำกัด โซลูชันประหยัดต้นทุนสำหรับการบำรุงรักษาอุปกรณ์ขนาดใหญ่ในสถานที่! ค้นหาโซลูชันเครื่องจักรพกพาเพิ่มเติมในหน้าผลิตภัณฑ์ของเรา
Tingkatkan penyelenggaraan industri dengan mesin larik mudah alih FJL500! Penyelesaian pemesinan di tapak untuk aci besar, jurnal dan penggelek (kapasiti swing 500mm, panjang larikan 1000mm) tanpa pemasangan semula. Direka untuk pembaikan kecemasan dalam penjanaan kuasa, pembaikan kapal dan industri berat. Komponen utama: bed mesin teguh, gelendong kelajuan boleh ubah, skru bola tepat dan landasan dikeraskan. Mencapai ketepatan ±0.02mm dengan kekasaran permukaan Ra 1.6μm untuk tempat galas, meterai hidraulik dan muka flang. Reka bentuk modular memudahkan pengangkutan dan penyediaan pantas di lapangan. Aplikasi kritikal: pembaikan aci kecemasan, pemesinan kimpalan, pemulihan komponen haus. Termasuk pengapit hidraulik, DRO dan pilihan untuk pemotongan muka/kon. Kurangkan masa henti dengan peralatan pemesinan mudah alih yang boleh dipercayai untuk kerja larik in-situ, pembaikan jurnal dan kerja tepat di lokasi terpencil. Penyelesaian menjimatkan kos untuk penyelenggaraan peralatan besar di tempat! Terokai lebih banyak penyelesaian mesin mudah alih di halaman produk kami.
Η Fortune Pacific FJL500 φερόμενη στροφική μηχανή παρέχει επαναστατικές επιδιορθωτικές λύσεις απευθείας στο εργοτάξιο. Αυτή η μονάδα τόρνευσης επί τόπου εξασφαλίζει υψηλή ακρίβεια μηχανικής κατεργασίας με ανοχή ±0,01 mm. Κατασκευασμένη από ανθεκτικό χυτό αλουμίνιο και προηγμένη μηχανή ολίσθησης μοντέλων, διαθέτει στερεά μεταλλικά εργαλεία καρβιδίου για την επεξεργασία σκληρών υλικών. Βασικές προδιαγραφές: μέγιστη δυνατότητα στροφής 500 mm, διάτρηση αξονοφόρου 200 mm, ψηφιακός δείκτης θέσης αξονοφόρου (DRO). Απαραίτητη για επισκευές ναυτικών κινητήρων, επεξεργασία εξαρτημάτων στροβίλων ενέργειας, αποκατάσταση βαρέος εξοπλισμού ή ανακαίνιση θυρίδων βαλβίδων πετρελαίου και φυσικού αερίου. Πλεονεκτήματα έναντι παραδοσιακής κατεργασίας σε εργαστήριο: σημαντική μείωση κόστους αποφεύγοντας αποσυναρμολόγηση και μεταφορά, εξαιρετική εξοικονόμηση χρόνου, αξιοπιστία σε απαιτητικές συνθήκες, ευελιξία σε κυλινδρικές επιφάνειες. Αυτή η λύση κατεργασίας επί τόπου επιτρέπει την άμεση επεξεργασία στοιχείων μηχανής χωρίς μετακίνηση εξοπλισμού, ελαχιστοποιώντας το χρόνο διακοπής λειτουργίας.
FortunePacific FJL500 přenosný soustruh pro opravy přímo na místě poskytuje špičkové řešení pro obrábění tam, kde je to nejpotřebnější. Toto mobilní soustružnické zařízení zajišťuje vysoce přesné obrábění s tolerancí ±0,01 mm. Jeho robustní konstrukce z odlitku z hliníkové slitiny a přesných vodících systémů zahrnuje pevné kovové nástroje z karbidu pro soustružení tvrdých materiálů. Klíčové parametry zahrnují maximální průměr soustružení 500 mm, vrtání vřetena 200 mm a digitální snímač polohy vřetena (DRO). Nezbytný pro opravy lodních motorů, obrábění součástí turbín v energetice, renovaci těžkého průmyslového zařízení nebo opravy těles ventilů v ropném a plynárenském průmyslu. Hlavní výhody oproti tradičním dílnám: výrazná úspora nákladů díky vyhýbání se demontáži a přepravě strojů, výrazná úspora času, vynikající spolehlivost v náročných podmínkách, univerzální použitelnost na válcových plochách. Toto řešení pro obrábění na místě umožňuje rychlé zpracování součástí stroje bez nutnosti přesunu zařízení, minimalizuje prostoje a maximalizuje produktivitu.
Fortune Pacific FJL500 преносима ремонтна стругова машина предлага иновативни решения за обработка на място. Този мобилен струг осигурява висока прецизност при обработка с точност ±0.01 mm. Конструкцията му включва здрава алуминиева основа и прецизни водащи системи, оборудвани с твърдосплавни режещи инструменти за обработка на здрави материали. Основни параметри: максимален диаметър на струговане 500 mm, отвор на шпиндела 200 mm, цифров дисплей за позиция на шпиндела (DRO). Необходима за кораборемонтни дейности, обработка на турбинни компоненти в енергетиката, възстановяване на тежко оборудване или ремонт на корпуси на клапани в петролната и газовата индустрия. Предимства пред традиционните работилници: значителна икономия на разходи чрез избягване на демонтаж и транспорт, изключителна икономия на време, надеждност в трудни условия, гъвкавост за цилиндрични повърхности. Тази машина за обработка на място позволява бърза обработка на компоненти без местене на оборудването, минимизирайки престои.
Fortune Pacific FJL500 преносivi струга за ремонт на лицу места пружа врхунска решења за обраду метала у тешко приступачним локацијама. Овај мобилни стружни уређај омогућава високо прецизну обраду са толеранцијом од ±0,01 mm. Његова робусна конструкција од алуминијумске легуре и прецизних водених система обухвата чврсте металне алате од карбида за обраду тврдих материјала. Кључни параметри: максимални пречник стругања 500 mm, отвор главе 200 mm, дигитални показивач положаја главе (DRO). Неопходан за поправке бродских мотора, обраду компоненти турбина у енергетици, обнављање тешке опреме или поправке тела вентила у нафтној и гасној индустрији. Главне предности у односу на радионичку обраду: значајна уштеда трошкова избегавањем демонтаже и транспорта, изузетна уштеда времена, изванредна поузданост у захтевним условима, универзална примена на цилиндричним површинама. Овај решење за обраду на лицу места омогућава брзу обраду компонената без померања опреме, минимизирајући застоје.
FortunePacific FJL500 prenosný sústruh pre opravy priamo v mieste poskytuje špičkové riešenie pre obrábanie na ťažko prístupných miestach. Toto mobilné sústružnícke zariadenie zabezpečuje vysokú presnosť spracovania s toleranciou ±0,01 mm. Jeho robustná konštrukcia z hliníkovej zliatiny a presných vodiacich systémov zahŕňa pevné karbidové nástroje pre obrábanie tvrdých materiálov. Kľúčové parametre zahŕňajú maximálny sústružnícky priemer 500 mm, vrtanie vretena 200 mm a digitálny snímač polohy vretena (DRO). Nevyhnutný pre opravy lodných motorov, obrábanie turbínových komponentov v energetike, renováciu ťažkého priemyselného zariadenia alebo opravy ventilových telies v ropnom a plynárenskom priemysle. Hlavné výhody oproti tradičným dielňam: výrazná úspora nákladov vyhýbaním sa demontáži a preprave strojov, výrazná úspora času, vynikajúca spoľahlivosť v náročných podmienkach, univerzálna použiteľnosť na valcových plochách. Toto riešenie pre obrábanie na mieste umožňuje rýchle spracovanie komponentov stroja bez nutnosti presunu zariadenia, minimalizuje prestoje a maximalizuje produktivitu.
Fortune Pacific FJL500 prijenosni tokarilni stroj nudi vrhunska rješenja za obradu metala na teško dostupnim lokacijama. Ova mobilna strojna jedinica za tokarenje osigurava visoku preciznost obrade s tolerancijom od ±0,01 mm. Njegova robusna konstrukcija od aluminijske legure i preciznih vodilnih sustava uključuje čvrste metalne alate od karbida za obradu tvrdih materijala. Ključni parametri: maksimalni promjer tokarenja 500 mm, provrt glavnog vretena 200 mm, digitalni očitavač položaja vretena (DRO). Neophodan za popravke brodskih motora, obradu komponenti turbina u energetici, obnovu teške opreme ili popravke kućišta ventila u naftnoj i plinskoj industriji. Glavne prednosti u odnosu na radioničku obradu: značajna ušteda troškova izbjegavanjem demontaže i transporta, iznimna ušteda vremena, izvrsna pouzdanost u zahtjevnim uvjetima, univerzalna primjena na cilindričnim površinama. Ovo rješenje za obradu na licu mjesta omogućuje brzu obradu komponenti bez premještanja opreme, minimizirajući zastoje.
FortunePacific FJL500 prenosni stružni stroj za popravila na terenu ponuja vrhunske rešitve za obdelavo kovin na težko dostopnih lokacijah. Ta mobilna enota za struženje zagotavlja visoko natančno obdelavo z natančnostjo ±0,01 mm. Njegova robustna konstrukcija iz aluminijeve zlitine in natančnih vodilnih sistemov vključuje trdne kovinske orodje iz karbida za obdelavo trdih materialov. Ključni parametri: največji premer struženja 500 mm, vrtalni premer vretena 200 mm, digitalni indikator položaja vretena (DRO). Bistven za popravila ladijskih motorjev, obdelavo turbinskih komponent v energetiki, obnovo težke opreme ali popravila ohišij ventilov v naftni in plinski industriji. Glavne prednosti v primerjavi s tradicionalno obdelavo v delavnici: znatna prihranek stroškov z izogibanjem demontaže in transporta, izjemna prihranek časa, odlična zanesljivost v zahtevnih pogojih, vsestranska uporaba na cilindričnih površinah. Ta rešitev za terensko struženje omogoča hitro obdelavo strojnih komponent brez premikanja opreme, kar zmanjšuje izpade in povečuje produktivnost.
Fortune Pacific FJL500 портативний токарний верстат для ремонту безпосередньо на місці забезпечує високоточну обробку важкодоступних ділянок. Цей мобільний токарний пристрій гарантує високу точність механічної обробки з допуском ±0,01 мм. Його міцна конструкція з алюмінієвого сплаву та прецизійних напрямних систем включає твердосплавні ріжучі інструменти для обробки міцних матеріалів. Ключові параметри: максимальний діаметр обточування 500 мм, отвір шпинделя 200 мм, цифровий індикатор положення шпинделя (DRO). Необхідний для ремонту суднових двигунів, обробки компонентів турбін в енергетиці, відновлення важкого промислового обладнання чи ремонту корпусів клапанів у нафтогазовій галузі. Основні переваги порівняно з традиційною цеховою обробкою: значна економія коштів за рахунок уникнення демонтажу та транспортування, виняткова економія часу, висока надійність у складних умовах, універсальність для циліндричних поверхонь. Це рішення для обробки на місці дозволяє швидко обробляти деталі без переміщення обладнання, мінімізуючи простої.
