VM1580S Vertical Machining Center

Machine specifications

Items	VM1580S
Worktable
Worktable (Length× Width)	1500×800 mm(59.0X31.5’’)
Max. load capacity	1250 kg
T slot	18 mm
X axis travel	1350 mm(53.1’’)
Y axis travel	800 mm(31.5’’)
Z axis travel	680 mm(26.7’’)
Spindle nose to table	150-830mm(5.9-32.6’’)
Spindle
Spindle speed	6000 rpm
Spindle motor	15/18.5 kW
Spindle taper	BT50
Spindle torque	95.5/117.8 Nm
Motion
Rapid feed speed(X axis)	24 m/min
Rapid feed speed(Y axis)	24 m/min
Rapid feed speed(Z axis)	20 m/min
Cutting feed speed	1~10000 mm/min
Positioning accuracy (X/Y/Z-axis)	X:0.012 mm  /  Y:0.010 mm  / Z:0.010 mm
Repeatability (X/Y/Z-axis)	X:0.008 mm  /  Y:0.006 mm  / Z:0.006 mm
Guide way
X guide way span	435 mm (17.1")
Y guide way span	1355 mm (53.3")
Z guide way span	445 mm (17.5")
Tool
Tool magazine capacity	24T
Max diameter/length/weight of tool	Ø110mm/300mm/15kg
Tool change time	2.4s
Others 
Power capacity	42 kV A
Air pressure	6-8bar
Machine dimension(L x W x H)	5665x3850x3645 mm
Net weight	11000kg

Equipments

Item 01	Descriptions
01.01	FANUC 0i MF 5 Plus CNC system, 2MB system memory, 15/18.5 kW spindle motor
01.02	3 axis roller linear guide way
01.03	4 guide ways on Y axis
01.04	6000rpm belt drive spindle,BT50 with spindle oil cooler
01.05	24 tools arm type tools magazine
01.06	Air conditioner of electrical cabinet
01.07	Auto chip conveyer & chip chart
01.08	Machine body washing system
01.09	Auto oil lubrication system
01.10	Tri-color light
01.11	Air gun+ water gun
01.12	Door lock switch
01.13	Lighting lamp
01.14	Full enclosure splash guard
01.15	Telescopic covers

Optionals

Item 02	Description	Note
02.01	SIEMENS 828D 240 controller
02.02	SIEMENS 828D 260 controller
02.03	SIEMENS 828D 280 controller
02.04	Siemens 15 inch CRT (touch type)
02.05	SHOP MILL
02.06	FANUC OI MF1 with α motor
02.07	AICC2 + nano smoothing	Included in MF1 ，only available on MF1
	AICC2 400 block	Only available on MF1
	Part program storage 2MB	Only available on MF1
	G68.2	Only available on MF1
	Manual guide I	Only available on MF1
	3-dimensional coordinate conversion	Only available on MF1
	Data serve 2GB	Only available on MF1
	10.4inch touch type ,MF1 MF3 MF5
	15inch no touch type ,only MF1	Only available on MF1
	15inch  touch type ,only MF1	Only available on MF1
	MITSUBISHI M80B control
02.07	MITSUBISHI M80A control
02.08	HEIDENHAIN 620	19 inch touch screen
02.09	Auto workpiece measurement, OMP60
02.10	Auto tool measurement RENISHAW, TS27R
02.11	M30 auto power off
02.12	BBT50
02.13	SK 50  (long delivery time )
02.14	CAT 50 (long delivery time )
02.15	3 axis linear scale	Heidenhain
02.16	3 axis roller guide way
02.17	Z axis increase 300mm	Only height , not travel
02.18	4TH axis interface	Included
02.19	CTS preare
02.20	CTS 20 bar	Belt 6000rpm spindle
02.21	CTS 30 bar	Belt 6000rpm spindle
02.22	CTS 70 bar	Belt 6000rpm spindle
02.23	Scraping chip conveyor for aluminums cutting
02.24	magnetic chip conveyor
	Oil  mister collector
	30 tools magazine, arm type
02.25	32 tools magazine, chain type
02.26	Automatic tool break inspection	(must work with Renshaw tools measure )
02.27	Auto-door(  pneumatic control )
02.28	2 year FANUC warranty
02.29	2 year Siemens warranty
02.30	CE standard
02.31	380V 50HZ/415V 50 HZ /220V 60 HZ
02.32	Transformer
02.33	Voltage stabilizer
02.34	Remove tools magazine
02.35	Remove chip conveyor
02.36	Remove chips bucket
	Additional Hydraulic station
	Grease lubrication  instead of oil
02.37	Pulling stud
02.38	BT50 8000rpm ,belt
02.39	BT40 -Belt 10,000 rpm  with oil cooler
02.40	BT50 -Direct 10,000 rpm  with oil cooler
02.41	BT40 Direct 12000  with oil cooler, without CTS ,	Spindle motor 15/18.5 change to 11/15
02.42	Direct 12000 , with CTS, FANUC
	BT40 Direct 12000K spindle with CTS ,SIEMENS	Spindle motor 15/18.5 change to 11/15
02.43	BT40 Direct 15000, water cooler motor , with CTS, Siemens	Spindle motor 15/18.5 change to 11/15
02.44	ZF gear box
02.45	Change BT50 6000 to BT40 8000rpm ,no oil cooler	O.D 155mm

Construction
Bed, column and saddle
The bed is a rigid, one piece casting made from fine grain Meehanite cast iron with heavy ribbing to help prevent vibration and deformation during heavy cutting. Extra wide spacing of the roller guide ways provide for excellent support of the saddle, regardless of the load distribution on the table. The table is fully supported by the saddle in all positions with no overhang. The rigid box type column casting is heavily ribbed to help prevent twisting or distortion as well as helping to dampen vibration during high speed or heavy machining.                 
                 
Inverse-Y column it has an Inverse-Y column structure, large rectangular section design, unique internal reinforcement structure, better deflection resistance, torsion  resistance , and ultra-high rigidity, all connected with a strong bed to meet the rigidity requirements of strong cutting.
 
The bed has high rigidity and suitable for heavy-cutting
bases. It adopts high-strength gray cast iron with shock-absorbing
capacity, and finite element analysis to ensure stability and reliability.
Tools magazine is installing on shoulder location , with better rigidity
         
Ball screw and guideways   
All axes are of roller type Linear Guide type for higher stiffness, accuracy, and surface finish than more common Ball Bearing Guide types. 
C3 level high speed silence ball screw with heat inhibiting function feature
Ball screw diameter* pitch: 50x16 / 50x12 / 50x10,
The ball screw adopts the pre-load process, which effectively reduces the back lash in the ball screw and helps reduce the heat transfer and friction. This improves the accuracy and strengthens the rigidity and heat deformation resistance.
        
Spindle
FANUC βilP30/8000 motor output characteristics diagram
(Optional) :FANUC 15/18.5KW alpha motor

Spindle air blow and air curtain design provide the positive air pressure to protect the spindle.
2 coolant tube and 1 air tube are standard on the machine .
       
Fully enclosed guarding
The fully enclosed guarding is made of heavy gauge sheet metal designed to contain both chips and coolant.  The dual large sliding doors and provide unrestricted overhead access to the table for ease of lifting heavy fixtures or work pieces.

Chip disposal and flood coolant system
Automatic chain type conveyor with high pressure water gun to clean chips and reduce machine temperature rising. This System reduce much more heat distortion and increase machine accuracy life.

Lubrication
Automatic oil pump provides lubrication to the guide ways and ball screws which precisely controls the volume of oil to these critical components. A low-level alarm reminds operator before machine stop. The grease type lubrication is an optional, which is thought by some to be more environmentally friendly.
       
Tool  magazine
24 tools BT50 arm type tools magazine, rigidity to holder heavy tools, cam system to change tools. Stable quality. The machine has undergone thousands of tool change tests before leaving the factory to ensure smooth and reliable tool change. 48 hours trouble free test to guarantee stoppage rate below 0.5%. Manufacturer design ‘one panel recover function” to solve 97% tools magazine common problems,
      
Other details
Well-organized and easy maintenance of electrical cabinet
Organized pneumatic system and lubrication 4th axis connection for easy repairing and maintenance
system for easy repairing and maintenance  
            
Options details
The Big Plus spindle system and tooling surpasses all other spindle concepts due to simultaneous taper and flange contact between the machine spindle and tool holder as well as complete interchangeability with existing machines and tools. Upon mounting the tool holder into the machine spindle, contact occurs prior to clamping. Due to the retention force, the taper of the tool holder expands the machine spindle in its elastic range. The tool is pulled further in until the tool flange touches the spindle face for maximum rigidity.
      
20 bar (230 psi) through spindle coolant system (TSC)
A dedicated positive displacement pump delivers the coolant directly to the tool tip. The immediate benefit is more aggressive feeds and speeds can be maintained throughout the cutting process. There is also no need to stop and adjust coolant nozzles which increases both in cut time and operator safety. Protecting the spindle and the vital rotary union from contamination is a Cyclone filter with a 10 micron filter element that does not require the use of bags helping to reduce maintenance cost. The 380 liter (100 gallon) tank stores an ample supply of coolant and is isolated from the machine bed to help prevent heat transfer.
Coolant through spindle is optional on this machine. 20 bar and 30 bar  are popular options. high pressure 50 bar and 70 bar are possible also.

Siemens CNC system

● Standard  ○ Optional  X N/A
No.	Item		Spec.	S828D
				SW24x	SW26x	SW28x
1	Controlled axis	Controlled axes	3 axes	X, Y, Z	X, Y, Z	X, Y, Z
2		Additional controlled axes		5	6+2	8+2
3		Least command increment	0.001mm (0.0001 inch)	●	●	●
4		Least input increment	0.001mm (0.0001 inch)	●	●	●
5		Travel to fixed stop with Force Control		○	○	○
6	Interpolation & Feed Function	Reference point return	G75 FP=1	●	●	●
7		2nd reference point return	G75 FP=2	●	●	●
8		Inverse time feedrate	G93	●	●	●
9		Helical interpolation		●	●	●
10		Polynomial interpolation		X	X	X
11		Spline interpolation (A, B and C splines)		○	○	○
12		Separate path feed for corners and chamfers		●	●	●
13		Acceleration with Jerk limitation		●	●	●
14		Compressor for 3-axis machining		●	●	●
15		Temperature compensation		●	●	●
16		Look Ahead, recorded part program blocks:	Milling with MDynamics Advanced Surface	150	300	450
17			Milling with MDynamics Top Surface	600	600	600
18		Look Ahead, IPO blocks, buffered:	Milling with MDynamics Advanced Surface	50	100	150
19			Milling with MDynamics Top Surface	200	200	200
20		Cartesian point-to-point (PTP) travel		●	●	●
21		TRANSMIT/cylinder surface transformation		○	○	○
22	Spindle Function	Tapping with compensating chuck/rigid tapping		●	●	●
23	Tool Function	Tool radius compensations in plane		●	●	●
24		Number of tools/cutting edges in tool list		128/256	256/512	768/1536
25		Tool length compensation		●	●	●
26		Operation with tool management		○	○	○
27		Tool list		●	●	●
28		Replacement tools for tool management		○	○	○
29		Monitoring of tool life and workpiece count		●	●	●
30		Manual measurement of tool offset		●	●	●
31		Magazine list		●	●	●
32	Programming & Editing Function	Number of levels for skip blocks 2		●	●	●
33		Number of levels for skip blocks 10		○	○	○
34		Program/workpiece management	On additional plug-in CF card	●	●	●
35			On USB storage medium (e.g. disk drive, USB stick)	●	●	●
36			On network drive	○	○	○
37		Program editor	Programming support for cycles program(Program Guide)	●	●	●
38			CNC editor with editing functions: select, copy, delete	●	●	●
39			Programming graphics/free contour input (contour calculator)	●	●	●
40			ShopMill Machining step programming	○	○	○
41		Technology cycles for drilling/milling		●	●	●
42		Pocket milling free contour and islands stock removal cycle		○	●	●
43		Residual material detection		○	○	○
44		Access protection for cycles		○	○	○
45		Programming support can be extended, e.g. customer cycles		●	●	●
46		2D simulation		●	●	●
47		3D simulation, finished part		○	○	○
48	OTHERS FUNCTIONS (Operation, setting & Display, etc)	Switchover: inch/metric		●	●	●
49		Manual measurement of zero/work offset		●	●	●
50		Automatic tool/workpiece measurement		●	●	●
51		Reference point approach, automatic/via CNC program		●	●	●
52		Execution from USB or CF card interface on operator panel front		●	●	●
53		Execution from network drive		○	○	○
54		10.4" color display		●	●	●
55		15.0" color display		○	○	○
56		Alarms and messages		●	●	●
57		Automatic measuring cycles		○	○	○

Heidenahin CNC system

● Standard  ○ Optional  X N/A
NO.	Item		Spec.	TNC 620
1	Axes	Controlled axes	3 axes	X, Y, Z
2		Additional Controlled axes	Max. 5 axes in total	○ (Max. 5axes)
3		Least command increment	0.0001 mm (0.0001 inch), 0.0001°	●
4		Least input increment	0.0001 mm (0.0001 inch), 0.0001°	●
5		MDI / DISPLAY unit	19 "color flat-panel display, vertical, touch screen (for MC 8410)	●
6		Program memory for NC programs		1.8GB
7		CFR CF memory card		8GB
8	Commissioning and diagnostics	Data interfaces	Ethernet interface	●
9			USB interface (USB 2.0)	●
10	Machine functions	Look-ahead (Intelligent path control by calculating the path speed ahead of time)	Max. 5000 blocks.	●
11	User functions	Brief description	Basic version: 3 axes plus spindle	●
12			One or two additional NC axes	○
13			Digital current and spindle speed control	●
14		Program entry	HEIDENHAIN conversational and DIN/ ISO formats	●
15		Position data coordinates	Nominal positions for lines and arcs in Cartesian coordinates or polar coordinates	●
16			Incremental or absolute dimensions	●
17			Display and input in mm or inches	●
18		Tool compensation	Tool radius in the working plane and tool length	●
19			Radius-compensated contour look-ahead for up to 99 blocks (M120)	○
20			Three-dimensional tool-radius compensation for changing tool data without having to recalculate an existing program	○
21		Tool tables	Multiple tool tables with any number of tools	●
22		Constant contour speed	Relative to the path of the tool center	●
23			Relative to the tool’s cutting edge	●
24		Parallel operation	Creating a program with graphical support while another program is being run	●
25		3-D machining	Motion control with minimum jerk	○
26			3-D tool compensation through surface normal vectors	○
27			Keeping the tool normal to the contour	○
28			Tool radius compensation normal to the tool direction	○
29		Contour elements	Straight line	●
30			Chamfer	●
31			Circular path	●
32			Circle center point	●
33			Circle radius	●
34			Tangentially connecting circular arc	●
35			Corner rounding	●
36		Approaching and departing the contour	Via straight line: tangential or perpendicular	●
37			Via circular arc	●
38		Program jumps	Subroutines	●
39			Program section repeats	●
40			Calling any program as subroutine	●
41		Coordinate transformation	Datum shift, rotation, mirror image, scaling factor (axis-specifi c)	●
42			Tilting the working plane, PLANE function	○
43		Actual position capture	Actual positions can be transferred directly into the NC program	●
44		Programming graphics	In the Programming and Editing mode, the contour of the NC blocks is drawn on screen while the blocks are being entered (2-D pencil-trace graphics), even while another program is running	●
45		Machining time	Calculation of machining time in the Test Run operating mode Display of the current machining time in the Program Run operating modes	●
46		Returning to the contour	Mid-program startup in any block in the program, returning the tool to the calculated nominal position to continue machining	●
47			Program interruption, leaving and returning to the contour	●
48		Preset tables	One preset table for storing reference points	●
49		Datum tables	Several datum tables for storing workpiece-related datums	●
50		Parallel secondary axes	Compensating movement in the secondary axis U, V, W through the principal axis X, Y, Z	●
51			Including movements of parallel axes in the position display of the associated principal axis (sum display)	●
52			Defi ning the principal and secondary axes in the NC program makes it possible to run programs on different machine confi gurations	●
53		Conversational languages	English, Chinese (traditional, simplifi ed), Czech, Danish, Dutch, Finnish, French, German, Hungarian, Italian, Polish, Portuguese, Russian (Cyrillic), Spanish, Swedish	●
54	Fixed cycles	Drilling, conventional and rigid tapping, rectangular and circular pockets		●
55		Peck drilling, reaming, boring, counter boring, (centering)		○
56		Milling internal and external threads		○
57		Clearing level and oblique surfaces		○
58		Multi operation machining of straight and circular slots		○
59		Multioperation machining of rectangular and circular pockets		○
60		Linear and circular point patterns		○
61		Contour train, contour pocket—also with contour-parallel machining		○
62		OEM cycles (special cycles developed by the machine tool builder) can be integrated		○
63	Touch probe cycles	Touch probe calibration		○
64		Compensation of workpiece misalignment,manual or automatic		○
65		Datum setting, manual or automatic		○
66		Automatic tool and workpiece measurement		○