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VM1150S Vertical Machining Center
VM1150S Vertical Machining Center ball screw adopts the pre-load process, which effectively reduces the back lash in the ball screw and helps reduce the heat transfer and friction. C3 level high speed silence ball screw with heat inhibiting function.
- VM1150S Vertical Machining CenterDownload
Machine specifications
Construction
Bed, column and saddle
The bed is a rigid, one piece casting made from fine grain Meehanite cast iron with heavy ribbing to help prevent vibration and deformation during heavy cutting. Extra wide spacing of the roller guide ways provide for excellent support of the saddle, regardless of the load distribution on the table. The table is fully supported by the saddle in all positions with no overhang. The rigid box type column casting is heavily ribbed to help prevent twisting or distortion as well as helping to dampen vibration during high speed or heavy machining.
Inverse-Y column
it has an Inverse-Y column structure, large rectangular section design, unique internal reinforcement structure, better deflection resistance, torsion resistance, and ultra-high rigidity, all connected with a strong bed to meet the rigidity requirements of strong cutting.
The bed has high rigidity and suitable for heavy-cutting
bases. It adopts high-strength gray cast iron with shock-absorbing
capacity, and finite element analysis to ensure stability and reliability.
Tools magazine is installing on shoulder location , with better rigidity
Ball screw and guideways
All axes are of Linear Guide type for higher stiffness, accuracy, and surface finish than more common Ball Bearing Guide types. 3 axis roller type linear guide way .
C3 level high speed silence ball screw with heat inhibiting function feature
Ball screw diameter* pitch: 40x16 / 40x12 / 40x10,
The ball screw adopts the pre-load process, which effectively reduces the back lash in the ball screw and helps reduce the heat transfer and friction. This improves the accuracy and strengthens the rigidity and heat deformation resistance.
Spindle
The spindle is a true cartridge type unit supported by high precision ceramic ball bearings that offers minimized noise, vibration and thermal growth. The powerful 8000 rpm, 7.5/11Kw .can extend to 15/11KW .
BT40 , belt drive spindle is standard . BT40 10,000 rpm and direct spindle 12000 is possible on the machine.
ZF gear box and BT50 spindle are possible also .
Spindle air blow and air curtain design provide the positive air pressure to protect the spindle.
2 coolant tube and 1 air tube are standard on the machine .
Fully enclosed guarding
The fully enclosed guarding is made of heavy gauge sheet metal designed to contain both chips and coolant. The dual, large sliding doors open to 1,260 mm (49") and provide unrestricted overhead access to the table for ease of lifting heavy fixtures or work pieces.
Chip disposal and flood coolant system
Automatic chain type conveyor with high pressure water gun to clean chips and reduce machine temperature rising.This System reduce much more heat distortion and increase machine accuracy life
Lubrication
Automatic oil pump provides lubrication to the guide ways and ball screws which precisely controls the volume of oil to these critical components. A low-level alarm reminds operator before machine stop. The grease type lubrication is an optional, which is thought by some to be more environmentally friendly.
Tool magazine
24 tools BT40 arm type tools magazine, rigidity to holder heavy tools, cam system to change tools. Stable quality.The machine has undergone thousands of tool change tests before leaving the factory to ensure smooth and reliable tool change. 48 hours trouble free test to guarantee stoppage rate below 0.5%. Manufacturer design ‘one panel recover function” to solve 97% tools magazine common problems.
| Items | VM1150S |
| Worktable | |
| Worktable (Length× Width) | 1100×520 mm(43.3X20.5’’) |
| Max. load capacity | 750 kg |
| T slot | 18 mm |
| X axis travel | 1000 mm(39.3’’) |
| Y axis travel | 520 mm(20.5’’) |
| Z axis travel | 560 mm(22’’) |
| Spindle nose to table | 150-710mm(5.9-27.9’’) |
| Spindle | |
| Spindle speed | 8000 rpm |
| Spindle motor | 7.5/11 kW |
| Spindle taper | BT40 |
| Spindle torque | 55.8/74.5 Nm |
| Motion | |
| Rapid feed speed(X axis) | 36 m/min |
| Rapid feed speed(Y axis) | 36 m/min |
| Rapid feed speed(Z axis) | 24 m/min |
| Cutting feed speed | 1~10000 mm/min |
| Positioning accuracy (X/Y/Z-axis) | X:0.008 mm / Y:0.008 mm / Z:0.008 mm |
| Repeatability (X/Y/Z-axis) | X:0.005 mm / Y:0.005 mm / Z:0.005 mm |
| Guide way | |
| X guide way span | 350 mm (13.7") |
| Y guide way span | 620 mm (24.4") |
| Z guide way span | 420 mm (16.5") |
| Tool | |
| Tool magazine capacity | 24T |
| Max diameter/length/weight of tool | Ø78mm/300mm/8kg |
| Tool change time | 1.8s |
| Others | |
| Power capacity | 25 kV A |
| Air pressure | 6-8bar |
| Machine dimension(L x W x H) | 4040x2650x3120mm |
| Net weight | 7000kg |
Construction
The bed is a rigid, one piece casting made from fine grain Meehanite cast iron with heavy ribbing to help prevent vibration and deformation during heavy cutting. Extra wide spacing of the roller guide ways provide for excellent support of the saddle, regardless of the load distribution on the table. The table is fully supported by the saddle in all positions with no overhang. The rigid box type column casting is heavily ribbed to help prevent twisting or distortion as well as helping to dampen vibration during high speed or heavy machining.
Inverse-Y column
it has an Inverse-Y column structure, large rectangular section design, unique internal reinforcement structure, better deflection resistance, torsion resistance, and ultra-high rigidity, all connected with a strong bed to meet the rigidity requirements of strong cutting.
The bed has high rigidity and suitable for heavy-cutting
bases. It adopts high-strength gray cast iron with shock-absorbing
capacity, and finite element analysis to ensure stability and reliability.
Tools magazine is installing on shoulder location , with better rigidity
Ball screw and guideways
All axes are of Linear Guide type for higher stiffness, accuracy, and surface finish than more common Ball Bearing Guide types. 3 axis roller type linear guide way .
C3 level high speed silence ball screw with heat inhibiting function feature
Ball screw diameter* pitch: 40x16 / 40x12 / 40x10,
The ball screw adopts the pre-load process, which effectively reduces the back lash in the ball screw and helps reduce the heat transfer and friction. This improves the accuracy and strengthens the rigidity and heat deformation resistance.
Spindle
The spindle is a true cartridge type unit supported by high precision ceramic ball bearings that offers minimized noise, vibration and thermal growth. The powerful 8000 rpm, 7.5/11Kw .can extend to 15/11KW .
BT40 , belt drive spindle is standard . BT40 10,000 rpm and direct spindle 12000 is possible on the machine.
ZF gear box and BT50 spindle are possible also .
Spindle air blow and air curtain design provide the positive air pressure to protect the spindle.
2 coolant tube and 1 air tube are standard on the machine .
Fully enclosed guarding
The fully enclosed guarding is made of heavy gauge sheet metal designed to contain both chips and coolant. The dual, large sliding doors open to 1,260 mm (49") and provide unrestricted overhead access to the table for ease of lifting heavy fixtures or work pieces.
Chip disposal and flood coolant system
Automatic chain type conveyor with high pressure water gun to clean chips and reduce machine temperature rising.This System reduce much more heat distortion and increase machine accuracy life
Lubrication
Automatic oil pump provides lubrication to the guide ways and ball screws which precisely controls the volume of oil to these critical components. A low-level alarm reminds operator before machine stop. The grease type lubrication is an optional, which is thought by some to be more environmentally friendly.
Tool magazine
24 tools BT40 arm type tools magazine, rigidity to holder heavy tools, cam system to change tools. Stable quality.The machine has undergone thousands of tool change tests before leaving the factory to ensure smooth and reliable tool change. 48 hours trouble free test to guarantee stoppage rate below 0.5%. Manufacturer design ‘one panel recover function” to solve 97% tools magazine common problems.
Equipments
| Item 01 | Descriptions | |
| 01.01 | FANUC 0i MF 5 Plus CNC system, 2MB system memory, 7.5/11 kW spindle motor | |
| 01.02 | 3 axis linear guide way | |
| 01.03 | 8000rpm belt drive spindle ,BT40 | |
| 01.04 | 24 tools arm type tools magazine | |
| 01.05 | Air conditioner of electrical cabinet | |
| 01.06 | Auto chip conveyer & chip chart | |
| 01.07 | Machine body washing system | |
| 01.08 | Auto oil lubrication system | |
| 01.09 | Tri-color light | |
| 01.10 | Air gun+ water gun | |
| 01.11 | Door lock switch | |
| 01.12 | Lighting lamp | |
| 01.13 | Full enclosure splash guard | |
| 01.14 | Telescopic covers |
Optionals
| Item 02 | Descriptions | Note |
| 02.01 | Siemens 828d 240 controller | 10 INCH SCREEN |
| 02.02 | Siemens 828d 260 controller | 10 INCH SCREEN |
| 02.03 | Siemens 828d 280 controller | 10 INCH SCREEN |
| Siemens with 15inch touch screen | Additional | |
| 02.04 | Shop mill | |
| 02.05 | Fanuc 0i mf 1 with beta motor 7.5/11kw | |
| 02.06 | Fanuc 0i mf1 with alpha motor | |
| Aicc2 + nano smoothing | Included in MF1 | |
| Aicc2 400 block | Only available on MF1 | |
| Part program storage 2mb | Only available on MF1 | |
| G68.2 | Only available on MF1 | |
| MANUAL GUIDE I | Only available on MF1 | |
| 3-dimensional coordinate conversion | Only available on MF1 | |
| DATA SERVE 2GB | Only available on MF1 | |
| FANUC 10 inch touch screen | ||
| FANUC 15 inch Non-touch screen | Only available on MF1 | |
| FANUC 15 inch touch screen | Only available on MF1 | |
| 02.07 | MITSUBISHI M80B CONTROL | |
| 02.08 | MITSUBISHI M80A CONTROL | |
| 02.09 | HEIDENHAIN 620 ( 19inch touch screen ) | |
| 02.10 | AUTO WORKPIECE MEASUREMENT , OMP60 | |
| 02.11 | AUTO TOOL MEASUREMENT RENISHAW, TS27R | |
| 02.12 | CTS PREARE | |
| 02.13 | CTS 20 bar | Belt 8000rpm spindle |
| 02.14 | CTS 30 bar | Belt 8000rpm spindle |
| 02.15 | CTS 70 bar | Belt 8000rpm spindle |
| 02.16 | M30 AUTO POWER OFF | |
| 02.17 | BBT40 | |
| 02.18 | SK 40 (LONG DELIVERY TIME ) | |
| 02.19 | CAT 40 (LONG DELIVERY TIME ) | |
| 02.20 | 3 AXIS LINEAR SCALE | Heidenhain |
| 02.21 | 3 axis roller guide way | |
| 02.22 | Z axis increase 200mm | Only height , not travel |
| Z axis increase 300mm | Only height , not travel | |
| 02.23 | 4TH AXIS INTERFACE | Included |
| 02.24 | magnetic chip conveyor | |
| 02.25 | Scraping chip conveyor for aluminums cutting | |
| 02.26 | Oil mister collector | |
| 02.27 | Rapid travel XY36m/min Z 30m/min | |
| 02.28 | 30 tools magazine ,arm type | |
| 02.29 | Automatic tool break inspection | (must work with Renshaw tools measure ) |
| 02.30 | Auto-door( pneumatic control ) | |
| 02.31 | 2 year FANUC warranty | |
| 02.32 | 2 year Siemens warranty | |
| 02.33 | 380V 50HZ/415V 50 HZ /220V 60 HZ | |
| 02.34 | Transformer | |
| 02.35 | Voltage stabilizer | |
| 02.36 | Remove tools magazine | |
| 02.37 | Remove chip conveyor | |
| 02.38 | Remove chips bucket | |
| 02.39 | Additional Hydraulic station | |
| 02.40 | Grease lubrication instead of oil | |
| 02.41 | Pulling stud | |
| 02.42 | Belt 10,000 rpm with oil cooler | |
| 02.43 | Direct 12000 with oil cooler, without CTS , | |
| 02.44 | Direct 12000 , with CTS, FANUC | |
| 02.45 | Direct 12000K SPINDLE WITH CTS ,SIEMENS240 | |
| 02.46 | Direct 15000, water cooler motor , with CTS, Siemens | |
| 02.47 | ZF gear box | |
| 02.48 | Increase spindle motor to 15/11kw | |
| 02.49 | BT40 8000 change to BT50 8000 | O.D 155mm |
| 02.50 | BT40 8000 change to BT50 6000 | O.D 155mm |
| 02.51 | CE standard | |
| 02.52 | Remove Water gun | |
| Remove Air conditioner for electrical cabinet |
| FANUC CNC System | |||||
| ● Standard ○ Optional X N/A | |||||
| No. | Item | Spec. | 0I-MF Plus | ||
| Type 1 | Type 5 | ||||
| 1 | Controlled axis | Controlled axes | 5 | 5 | |
| 2 | Additional controlled axes | 7 | 6 | ||
| 3 | Least command increment | 0.001 mm / 0.0001" | ● | ● | |
| 4 | Least input increment | 0.001 mm / 0.0001" | ● | ● | |
| 5 | Interpolation type pitch error compensation | ● | ● | ||
| 6 | Interpolation & Feed Function | 2nd reference point return | G30 | ● | ● |
| 7 | 3rd / 4th reference return | ● | ● | ||
| 8 | Inverse time feed | ● | X | ||
| 9 | Cylinderical interpolation | G07.1 | ● | ○ | |
| 10 | Bell-type acceleration/deceleration before look ahead interpolation |
● | ● | ||
| 11 | Automatic corner override | G62 | ● | ● | |
| 12 | Automatic corner deceleration | ● | ● | ||
| 13 | Manual handle feed | Max. 3unit | ● | ● | |
| 14 | Handle interruption | ● | ● | ||
| 15 | Manual handle retrace | ● | ● | ||
| 16 | Nano smoothing | AI contour control II is required. | ○ | X | |
| 17 | AICC I | 40 BLOCK | X | ● | |
| 18 | AICC II | 200 BLOCK | ● | X | |
| 19 | AICC II(Preview block number increase) | 400 BLOCK(Special hardware and AI contour control II) |
○ | X | |
| 20 | Spindle & M code Function |
M- code function | ● | ● | |
| 21 | Retraction for rigid tapping | ● | ● | ||
| 22 | Rigid tapping | G84, G74 | ● | ● | |
| 23 | Tool Function | Number of tool offsets | 400 | 400 ea | 400 ea |
| 24 | Tool nose radius compensation | G40, G41, G42 | ● | ● | |
| 25 | Tool length compensation | G43, G44, G49 | ● | ● | |
| 26 | Tool life management | ● | ● | ||
| 27 | Tool offset | G45 - G48 | ● | ● | |
| 28 | Programming & Editing Function | Custom macro | ● | ● | |
| 29 | Macro executor | ● | ● | ||
| 30 | Extended part program editing | ● | ● | ||
| 31 | Part program storage | 2MB(5120m) | ● | ● | |
| 32 | Inch/metric conversion | G20 / G21 | ● | ● | |
| 33 | Number of Registerable programs | 400 ea | 400 ea | 400 ea | |
| 34 | Number of Registerable programs | 1000 ea | ○ | ○ | |
| 35 | Optional block skip | 9 BLOCK | ● | ○ | |
| 36 | Optional stop | M01 | ● | ● | |
| 37 | Program file name | 32 characters | ● | ● | |
| 38 | Sequence number | N 8-digit | N8 digit | N8 digit | |
| 39 | Playback function | ● | ● | ||
| 40 | Addition of workpiece coordinate system | G54.1 P1 - 48 (48 pairs) | 48 pairs | 48 pairs | |
| 41 | Addition of workpiece coordinate system | G54.1 P1 - 300 (300 pairs) | ○ | ○ | |
| 42 | OTHER FUNCTIONS (Operation, setting & Display, etc) |
Embeded Ethernet | ● | ● | |
| 43 | Graphic display | Tool path drawing | ● | ● | |
| 44 | Loadmeter display | ● | ● | ||
| 45 | Memory card interface | ● | ● | ||
| 46 | USB memory interface | Only Data Read & Write | ● | ● | |
| 47 | Operation history display | ● | ● | ||
| 48 | DNC operation with memory card | ● | ● | ||
| 49 | Optional angle chamfering / corner R | ● | ● | ||
| 50 | Run hour and part number display | ● | ● | ||
| 51 | High speed skip function | ● | ● | ||
| 52 | Polar coordinate command | G15 / G16 | ● | ● | |
| 53 | Programmable mirror image | G50.1 / G51.1 | ● | ● | |
| 54 | Scaling | G50, G51 | ● | ● | |
| 55 | Single direction positioning | G60 | ● | ● | |
| 56 | Pattern data input | ● | ○ | ||
| 57 | Jerk control | AI contour control II is required. | ○ | X | |
| 58 | Fast Data server with1 GB PCMCIA card | ○ | ○ | ||
| 59 | Fast Ethernet | ○ | ○ | ||
| 60 | 3-dimensional coordinate conversion | ○ | X | ||
| 61 | Figure copying | G72.1, G72.2 | ○ | ○ | |
| 62 | Machining time stamp function | ○ | ○ | ||
| 63 | Manual Guide I with 10.4" Color TFT | ○ | ○ | ||
| 64 | Dynamic graphic display (with 10.4" screen) | ● | ● | ||
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