Machine specifications
Items |
VM1580S |
Worktable |
Worktable (Length× Width) |
1500×800 mm(59.0X31.5’’) |
Max. load capacity |
1250 kg |
T slot |
18 mm |
X axis travel |
1350 mm(53.1’’) |
Y axis travel |
800 mm(31.5’’) |
Z axis travel |
680 mm(26.7’’) |
Spindle nose to table |
150-830mm(5.9-32.6’’) |
Spindle |
Spindle speed |
6000 rpm |
Spindle motor |
15/18.5 kW |
Spindle taper |
BT50 |
Spindle torque |
95.5/117.8 Nm |
Motion |
Rapid feed speed(X axis) |
24 m/min |
Rapid feed speed(Y axis) |
24 m/min |
Rapid feed speed(Z axis) |
20 m/min |
Cutting feed speed |
1~10000 mm/min |
Positioning accuracy (X/Y/Z-axis) |
X:0.012 mm / Y:0.010 mm / Z:0.010 mm |
Repeatability (X/Y/Z-axis) |
X:0.008 mm / Y:0.006 mm / Z:0.006 mm |
Guide way |
X guide way span |
435 mm (17.1") |
Y guide way span |
1355 mm (53.3") |
Z guide way span |
445 mm (17.5") |
Tool |
Tool magazine capacity |
24T |
Max diameter/length/weight of tool |
Ø110mm/300mm/15kg |
Tool change time |
2.4s |
Others |
Power capacity |
42 kV A |
Air pressure |
6-8bar |
Machine dimension(L x W x H) |
5665x3850x3645 mm |
Net weight |
11000kg |
Equipments
Item 01 |
Descriptions |
|
01.01 |
FANUC 0i MF 5 Plus CNC system, 2MB system memory, 15/18.5 kW spindle motor |
|
01.02 |
3 axis roller linear guide way |
|
01.03 |
4 guide ways on Y axis |
|
01.04 |
6000rpm belt drive spindle,BT50 with spindle oil cooler |
|
01.05 |
24 tools arm type tools magazine |
|
01.06 |
Air conditioner of electrical cabinet |
|
01.07 |
Auto chip conveyer & chip chart |
|
01.08 |
Machine body washing system |
|
01.09 |
Auto oil lubrication system |
|
01.10 |
Tri-color light |
|
01.11 |
Air gun+ water gun |
|
01.12 |
Door lock switch |
|
01.13 |
Lighting lamp |
|
01.14 |
Full enclosure splash guard |
|
01.15 |
Telescopic covers |
|
Optionals
Item 02 |
Description |
Note |
02.01 |
SIEMENS 828D 240 controller |
|
02.02 |
SIEMENS 828D 260 controller |
|
02.03 |
SIEMENS 828D 280 controller |
|
02.04 |
Siemens 15 inch CRT (touch type) |
|
02.05 |
SHOP MILL |
|
02.06 |
FANUC OI MF1 with α motor |
|
02.07 |
AICC2 + nano smoothing |
Included in MF1 ,only available on MF1 |
|
AICC2 400 block |
Only available on MF1 |
|
Part program storage 2MB |
Only available on MF1 |
|
G68.2 |
Only available on MF1 |
|
Manual guide I |
Only available on MF1 |
|
3-dimensional coordinate conversion |
Only available on MF1 |
|
Data serve 2GB |
Only available on MF1 |
|
10.4inch touch type ,MF1 MF3 MF5 |
|
|
15inch no touch type ,only MF1 |
Only available on MF1 |
|
15inch touch type ,only MF1 |
Only available on MF1 |
|
MITSUBISHI M80B control |
|
02.07 |
MITSUBISHI M80A control |
|
02.08 |
HEIDENHAIN 620 |
19 inch touch screen |
02.09 |
Auto workpiece measurement, OMP60 |
|
02.10 |
Auto tool measurement RENISHAW, TS27R |
|
02.11 |
M30 auto power off |
|
02.12 |
BBT50 |
|
02.13 |
SK 50 (long delivery time ) |
|
02.14 |
CAT 50 (long delivery time ) |
|
02.15 |
3 axis linear scale |
Heidenhain |
02.16 |
3 axis roller guide way |
|
02.17 |
Z axis increase 300mm |
Only height , not travel |
02.18 |
4TH axis interface |
Included |
02.19 |
CTS preare |
|
02.20 |
CTS 20 bar |
Belt 6000rpm spindle |
02.21 |
CTS 30 bar |
Belt 6000rpm spindle |
02.22 |
CTS 70 bar |
Belt 6000rpm spindle |
02.23 |
Scraping chip conveyor for aluminums cutting |
|
02.24 |
magnetic chip conveyor |
|
|
Oil mister collector |
|
|
30 tools magazine, arm type |
|
02.25 |
32 tools magazine, chain type |
|
02.26 |
Automatic tool break inspection |
(must work with Renshaw tools measure ) |
02.27 |
Auto-door( pneumatic control ) |
|
02.28 |
2 year FANUC warranty |
|
02.29 |
2 year Siemens warranty |
|
02.30 |
CE standard |
|
02.31 |
380V 50HZ/415V 50 HZ /220V 60 HZ |
|
02.32 |
Transformer |
|
02.33 |
Voltage stabilizer |
|
02.34 |
Remove tools magazine |
|
02.35 |
Remove chip conveyor |
|
02.36 |
Remove chips bucket |
|
|
Additional Hydraulic station |
|
|
Grease lubrication instead of oil |
|
02.37 |
Pulling stud |
|
02.38 |
BT50 8000rpm ,belt |
|
02.39 |
BT40 -Belt 10,000 rpm with oil cooler |
|
02.40 |
BT50 -Direct 10,000 rpm with oil cooler |
|
02.41 |
BT40 Direct 12000 with oil cooler, without CTS , |
Spindle motor 15/18.5 change to 11/15 |
02.42 |
Direct 12000 , with CTS, FANUC |
|
|
BT40 Direct 12000K spindle with CTS ,SIEMENS |
Spindle motor 15/18.5 change to 11/15 |
02.43 |
BT40 Direct 15000, water cooler motor , with CTS, Siemens |
Spindle motor 15/18.5 change to 11/15 |
02.44 |
ZF gear box |
|
02.45 |
Change BT50 6000 to BT40 8000rpm ,no oil cooler |
O.D 155mm |
Construction
Bed, column and saddle
The bed is a rigid, one piece casting made from fine grain Meehanite cast iron with heavy ribbing to help prevent vibration and deformation during heavy cutting. Extra wide spacing of the roller guide ways provide for excellent support of the saddle, regardless of the load distribution on the table. The table is fully supported by the saddle in all positions with no overhang. The rigid box type column casting is heavily ribbed to help prevent twisting or distortion as well as helping to dampen vibration during high speed or heavy machining.
Inverse-Y column it has an Inverse-Y column structure, large rectangular section design, unique internal reinforcement structure, better deflection resistance, torsion resistance , and ultra-high rigidity, all connected with a strong bed to meet the rigidity requirements of strong cutting.
The bed has high rigidity and suitable for heavy-cutting
bases. It adopts high-strength gray cast iron with shock-absorbing
capacity, and finite element analysis to ensure stability and reliability.
Tools magazine is installing on shoulder location , with better rigidity
Ball screw and guideways
All axes are of roller type Linear Guide type for higher stiffness, accuracy, and surface finish than more common Ball Bearing Guide types.
C3 level high speed silence ball screw with heat inhibiting function feature
Ball screw diameter* pitch: 50x16 / 50x12 / 50x10,
The ball screw adopts the pre-load process, which effectively reduces the back lash in the ball screw and helps reduce the heat transfer and friction. This improves the accuracy and strengthens the rigidity and heat deformation resistance.
Spindle
FANUC βilP30/8000 motor output characteristics diagram
(Optional) :FANUC 15/18.5KW alpha motor
Spindle air blow and air curtain design provide the positive air pressure to protect the spindle.
2 coolant tube and 1 air tube are standard on the machine .
Fully enclosed guarding
The fully enclosed guarding is made of heavy gauge sheet metal designed to contain both chips and coolant. The dual large sliding doors and provide unrestricted overhead access to the table for ease of lifting heavy fixtures or work pieces.
Chip disposal and flood coolant system
Automatic chain type conveyor with high pressure water gun to clean chips and reduce machine temperature rising. This System reduce much more heat distortion and increase machine accuracy life.
Lubrication
Automatic oil pump provides lubrication to the guide ways and ball screws which precisely controls the volume of oil to these critical components. A low-level alarm reminds operator before machine stop. The grease type lubrication is an optional, which is thought by some to be more environmentally friendly.
Tool magazine
24 tools BT50 arm type tools magazine, rigidity to holder heavy tools, cam system to change tools. Stable quality. The machine has undergone thousands of tool change tests before leaving the factory to ensure smooth and reliable tool change. 48 hours trouble free test to guarantee stoppage rate below 0.5%. Manufacturer design ‘one panel recover function” to solve 97% tools magazine common problems,
Other details
Well-organized and easy maintenance of electrical cabinet
Organized pneumatic system and lubrication 4th axis connection for easy repairing and maintenance
system for easy repairing and maintenance
Options details
The Big Plus spindle system and tooling surpasses all other spindle concepts due to simultaneous taper and flange contact between the machine spindle and tool holder as well as complete interchangeability with existing machines and tools. Upon mounting the tool holder into the machine spindle, contact occurs prior to clamping. Due to the retention force, the taper of the tool holder expands the machine spindle in its elastic range. The tool is pulled further in until the tool flange touches the spindle face for maximum rigidity.
20 bar (230 psi) through spindle coolant system (TSC)
A dedicated positive displacement pump delivers the coolant directly to the tool tip. The immediate benefit is more aggressive feeds and speeds can be maintained throughout the cutting process. There is also no need to stop and adjust coolant nozzles which increases both in cut time and operator safety. Protecting the spindle and the vital rotary union from contamination is a Cyclone filter with a 10 micron filter element that does not require the use of bags helping to reduce maintenance cost. The 380 liter (100 gallon) tank stores an ample supply of coolant and is isolated from the machine bed to help prevent heat transfer.
Coolant through spindle is optional on this machine. 20 bar and 30 bar are popular options. high pressure 50 bar and 70 bar are possible also.