VM1150S Vertical Machining Center

VM1150S Vertical Machining Center ball screw adopts the pre-load process, which effectively reduces the back lash in the ball screw and helps reduce the heat transfer and friction. C3 level high speed silence ball screw with heat inhibiting function.

VM1150S Vertical Machining CenterDownload

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Description

Equipments

Optionals

FANUC CNC System

Machine specifications

Items	VM1150S
Worktable
Worktable (Length× Width)	1100×520 mm(43.3X20.5’’)
Max. load capacity	750 kg
T slot	18 mm
X axis travel	1000 mm(39.3’’)
Y axis travel	520 mm(20.5’’)
Z axis travel	560 mm(22’’)
Spindle nose to table	150-710mm(5.9-27.9’’)
Spindle
Spindle speed	8000 rpm
Spindle motor	7.5/11 kW
Spindle taper	BT40
Spindle torque	55.8/74.5 Nm
Motion
Rapid feed speed(X axis)	36 m/min
Rapid feed speed(Y axis)	36 m/min
Rapid feed speed(Z axis)	24 m/min
Cutting feed speed	1~10000 mm/min
Positioning accuracy (X/Y/Z-axis)	X:0.008 mm / Y:0.008 mm / Z:0.008 mm
Repeatability (X/Y/Z-axis)	X:0.005 mm / Y:0.005 mm / Z:0.005 mm
Guide way
X guide way span	350 mm (13.7")
Y guide way span	620 mm (24.4")
Z guide way span	420 mm (16.5")
Tool
Tool magazine capacity	24T
Max diameter/length/weight of tool	Ø78mm/300mm/8kg
Tool change time	1.8s
Others 
Power capacity	25 kV A
Air pressure	6-8bar
Machine dimension(L x W x H)	4040x2650x3120mm
Net weight	7000kg

Construction

Bed, column and saddle
The bed is a rigid, one piece casting made from fine grain Meehanite cast iron with heavy ribbing to help prevent vibration and deformation during heavy cutting. Extra wide spacing of the roller guide ways provide for excellent support of the saddle, regardless of the load distribution on the table. The table is fully supported by the saddle in all positions with no overhang. The rigid box type column casting is heavily ribbed to help prevent twisting or distortion as well as helping to dampen vibration during high speed or heavy machining.

Inverse-Y column
it has an Inverse-Y column structure, large rectangular section design, unique internal reinforcement structure, better deflection resistance, torsion resistance, and ultra-high rigidity, all connected with a strong bed to meet the rigidity requirements of strong cutting.

The bed has high rigidity and suitable for heavy-cutting
bases. It adopts high-strength gray cast iron with shock-absorbing
capacity, and finite element analysis to ensure stability and reliability.
Tools magazine is installing on shoulder location , with better rigidity

Ball screw and guideways
All axes are of Linear Guide type for higher stiffness, accuracy, and surface finish than more common Ball Bearing Guide types. 3 axis roller type linear guide way .

C3 level high speed silence ball screw with heat inhibiting function feature
Ball screw diameter* pitch: 40x16 / 40x12 / 40x10,

The ball screw adopts the pre-load process, which effectively reduces the back lash in the ball screw and helps reduce the heat transfer and friction. This improves the accuracy and strengthens the rigidity and heat deformation resistance.

Spindle
The spindle is a true cartridge type unit supported by high precision ceramic ball bearings that offers minimized noise, vibration and thermal growth. The powerful 8000 rpm, 7.5/11Kw .can extend to 15/11KW .
BT40 , belt drive spindle is standard . BT40 10,000 rpm and direct spindle 12000 is possible on the machine.
ZF gear box and BT50 spindle are possible also .
Spindle air blow and air curtain design provide the positive air pressure to protect the spindle.
2 coolant tube and 1 air tube are standard on the machine .

Fully enclosed guarding
The fully enclosed guarding is made of heavy gauge sheet metal designed to contain both chips and coolant. The dual, large sliding doors open to 1,260 mm (49") and provide unrestricted overhead access to the table for ease of lifting heavy fixtures or work pieces.

Chip disposal and flood coolant system
Automatic chain type conveyor with high pressure water gun to clean chips and reduce machine temperature rising.This System reduce much more heat distortion and increase machine accuracy life

Lubrication
Automatic oil pump provides lubrication to the guide ways and ball screws which precisely controls the volume of oil to these critical components. A low-level alarm reminds operator before machine stop. The grease type lubrication is an optional, which is thought by some to be more environmentally friendly.

Tool magazine
24 tools BT40 arm type tools magazine, rigidity to holder heavy tools, cam system to change tools. Stable quality.The machine has undergone thousands of tool change tests before leaving the factory to ensure smooth and reliable tool change. 48 hours trouble free test to guarantee stoppage rate below 0.5%. Manufacturer design ‘one panel recover function” to solve 97% tools magazine common problems.

Equipments

Item 01	Descriptions
01.01	FANUC 0i MF 5 Plus CNC system, 2MB system memory, 7.5/11 kW spindle motor
01.02	3 axis linear guide way
01.03	8000rpm belt drive spindle ,BT40
01.04	24 tools arm type tools magazine
01.05	Air conditioner of electrical cabinet
01.06	Auto chip conveyer & chip chart
01.07	Machine body washing system
01.08	Auto oil lubrication system
01.09	Tri-color light
01.10	Air gun+ water gun
01.11	Door lock switch
01.12	Lighting lamp
01.13	Full enclosure splash guard
01.14	Telescopic covers

Optionals

Item 02	Descriptions	Note
02.01	Siemens 828d 240 controller	10 INCH SCREEN
02.02	Siemens 828d 260 controller	10 INCH SCREEN
02.03	Siemens 828d 280 controller	10 INCH SCREEN
	Siemens with 15inch touch screen	Additional
02.04	Shop mill
02.05	Fanuc 0i mf 1 with beta motor 7.5/11kw
02.06	Fanuc 0i mf1 with alpha motor
	Aicc2 + nano smoothing	Included in MF1
	Aicc2 400 block	Only available on MF1
	Part program storage 2mb	Only available on MF1
	G68.2	Only available on MF1
	MANUAL GUIDE I	Only available on MF1
	3-dimensional coordinate conversion	Only available on MF1
	DATA SERVE 2GB	Only available on MF1
	FANUC 10 inch touch screen
	FANUC 15 inch Non-touch screen	Only available on MF1
	FANUC 15 inch touch screen	Only available on MF1
02.07	MITSUBISHI M80B CONTROL
02.08	MITSUBISHI M80A CONTROL
02.09	HEIDENHAIN 620 ( 19inch touch screen )
02.10	AUTO WORKPIECE MEASUREMENT , OMP60
02.11	AUTO TOOL MEASUREMENT RENISHAW, TS27R
02.12	CTS PREARE
02.13	CTS 20 bar	Belt 8000rpm spindle
02.14	CTS 30 bar	Belt 8000rpm spindle
02.15	CTS 70 bar	Belt 8000rpm spindle
02.16	M30 AUTO POWER OFF
02.17	BBT40
02.18	SK 40 (LONG DELIVERY TIME )
02.19	CAT 40 (LONG DELIVERY TIME )
02.20	3 AXIS LINEAR SCALE	Heidenhain
02.21	3 axis roller guide way
02.22	Z axis increase 200mm	Only height , not travel
	Z axis increase 300mm	Only height , not travel
02.23	4TH AXIS INTERFACE	Included
02.24	magnetic chip conveyor
02.25	Scraping chip conveyor for aluminums cutting
02.26	Oil mister collector
02.27	Rapid travel XY36m/min Z 30m/min
02.28	30 tools magazine ,arm type
02.29	Automatic tool break inspection	(must work with Renshaw tools measure )
02.30	Auto-door( pneumatic control )
02.31	2 year FANUC warranty
02.32	2 year Siemens warranty
02.33	380V 50HZ/415V 50 HZ /220V 60 HZ
02.34	Transformer
02.35	Voltage stabilizer
02.36	Remove tools magazine
02.37	Remove chip conveyor
02.38	Remove chips bucket
02.39	Additional Hydraulic station
02.40	Grease lubrication instead of oil
02.41	Pulling stud
02.42	Belt 10,000 rpm with oil cooler
02.43	Direct 12000 with oil cooler, without CTS ,
02.44	Direct 12000 , with CTS, FANUC
02.45	Direct 12000K SPINDLE WITH CTS ,SIEMENS240
02.46	Direct 15000, water cooler motor , with CTS, Siemens
02.47	ZF gear box
02.48	Increase spindle motor to 15/11kw
02.49	BT40 8000 change to BT50 8000	O.D 155mm
02.50	BT40 8000 change to BT50 6000	O.D 155mm
02.51	CE standard
02.52	Remove Water gun
	Remove Air conditioner for electrical cabinet

FANUC CNC System
● Standard ○ Optional X N/A
No.	Item		Spec.	0I-MF Plus
No.	Item		Spec.	Type 1	Type 5
1	Controlled axis	Controlled axes		5	5
2		Additional controlled axes		7	6
3		Least command increment	0.001 mm / 0.0001"	●	●
4		Least input increment	0.001 mm / 0.0001"	●	●
5		Interpolation type pitch error compensation		●	●
6	Interpolation & Feed Function	2nd reference point return	G30	●	●
7		3rd / 4th reference return		●	●
8		Inverse time feed		●	X
9		Cylinderical interpolation	G07.1	●	○
10		Bell-type acceleration/deceleration before look ahead interpolation		●	●
11		Automatic corner override	G62	●	●
12		Automatic corner deceleration		●	●
13		Manual handle feed	Max. 3unit	●	●
14		Handle interruption		●	●
15		Manual handle retrace		●	●
16		Nano smoothing	AI contour control II is required.	○	X
17		AICC I	40 BLOCK	X	●
18		AICC II	200 BLOCK	●	X
19		AICC II(Preview block number increase)	400 BLOCK(Special hardware and AI contour control II)	○	X
20	Spindle & M code Function	M- code function		●	●
21		Retraction for rigid tapping		●	●
22		Rigid tapping	G84, G74	●	●
23	Tool Function	Number of tool offsets	400	400 ea	400 ea
24		Tool nose radius compensation	G40, G41, G42	●	●
25		Tool length compensation	G43, G44, G49	●	●
26		Tool life management		●	●
27		Tool offset	G45 - G48	●	●
28	Programming & Editing Function	Custom macro		●	●
29		Macro executor		●	●
30		Extended part program editing		●	●
31		Part program storage	2MB(5120m)	●	●
32		Inch/metric conversion	G20 / G21	●	●
33		Number of Registerable programs	400 ea	400 ea	400 ea
34		Number of Registerable programs	1000 ea	○	○
35		Optional block skip	9 BLOCK	●	○
36		Optional stop	M01	●	●
37		Program file name	32 characters	●	●
38		Sequence number	N 8-digit	N8 digit	N8 digit
39		Playback function		●	●
40		Addition of workpiece coordinate system	G54.1 P1 - 48 (48 pairs)	48 pairs	48 pairs
41		Addition of workpiece coordinate system	G54.1 P1 - 300 (300 pairs)	○	○
42	OTHER FUNCTIONS (Operation, setting & Display, etc)	Embeded Ethernet		●	●
43		Graphic display	Tool path drawing	●	●
44		Loadmeter display		●	●
45		Memory card interface		●	●
46		USB memory interface	Only Data Read & Write	●	●
47		Operation history display		●	●
48		DNC operation with memory card		●	●
49		Optional angle chamfering / corner R		●	●
50		Run hour and part number display		●	●
51		High speed skip function		●	●
52		Polar coordinate command	G15 / G16	●	●
53		Programmable mirror image	G50.1 / G51.1	●	●
54		Scaling	G50, G51	●	●
55		Single direction positioning	G60	●	●
56		Pattern data input		●	○
57		Jerk control	AI contour control II is required.	○	X
58		Fast Data server with1 GB PCMCIA card		○	○
59		Fast Ethernet		○	○
60		3-dimensional coordinate conversion		○	X
61		Figure copying	G72.1, G72.2	○	○
62		Machining time stamp function		○	○
63		Manual Guide I with 10.4" Color TFT		○	○
64		Dynamic graphic display (with 10.4" screen)		●	●

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