Technical parameters of UCG200E Universal Cylindrical Grinding Machine
| Model |
Unit |
UCG200E |
| Max. grinding diameter |
mm |
Φ200 |
| Max. grinding length |
mm |
500 |
750 |
1000 |
| Center height |
mm |
125 |
| Distance between centers |
mm |
520 |
765 |
1080 |
| Max. swiveling diameter |
mm |
Φ240 |
| External grinding range |
mm |
Φ5-Φ200 |
| Internal grinding range |
mm |
Φ13-Φ80 |
| Max. internal grinding length |
mm |
125 |
| Max. weight between centers |
kg |
50 |
| Max. loading on chuck |
kg |
30 |
| Worktable |
Max. swing angle (counter-clockwise) |
degree |
9° |
8° |
7° |
| Max. swing angle (clockwise) |
degree |
9° |
8° |
3° |
| Range of hydraulic moving speed |
m/min |
0.1-3 |
| Travel of worktable per revolution |
mm |
≈10 |
| Wheel head |
Max. swing angle (counter-clockwise) |
degree |
3 |
| Max. swing angle (clockwise) |
degree |
3 |
| Over travel movement |
mm |
≈150 |
| Manual feed travel |
mm |
70 |
| Rapid hydraulic travel |
mm |
35 |
| Transverse feeding (travel per revolution) |
mm |
1 |
| Transverse feeding (micro feeding amount) |
mm |
0.002 |
| Internal grinding tools |
Rotation speed of spindle |
r/min |
9245,12250,14848 |
| External Grinding |
Max. diameter of grinding wheel |
mm |
400 |
| Min. diameter of grinding wheel |
mm |
280 |
| Width of grinding wheel |
mm |
32-50 |
| Inner diameter of grinding wheel |
mm |
203 |
| Max. linear speed of grinding wheel |
m/s |
35 |
| Internal grinding |
Max. size of grinding wheel |
mm |
50×32 (OD×W) |
| Headstock |
Rotation speed of spindle |
r/min |
63, 125, 250, 500 |
| Max. swing angle (Counter-clockwise) |
degree |
90 |
| Spindle taper |
|
MT4 |
| Tailstock |
Retraction of sleeve |
mm |
25 |
| Taper of center |
|
MT4 |
| Hydraulic system |
Flow of pump |
L/min |
14 |
| System working pressure |
MPa |
0.8-1 |
| Capacity of oil tank |
L |
≈140 |
≈170 |
≈200 |
| Coolant system |
Flow of oil pump |
L/min |
22 |
| Capacity of coolant tank |
L |
130 |
| Motors |
Power of external grinding motor |
kW |
4 |
| Rotation speed of external grinding motor |
r/min |
1500 |
| Power of internal grinding motor |
kW |
0.55 |
| Rotation speed of internal grinding motor |
r/min |
3000 |
| Power of headstock motor |
kW |
0.75 |
| Rotation speed of headstock motor |
r/min |
1000 |
| Power of oil pump motor |
kW |
1.1 |
| Rotation speed of oil pump motor |
r/min |
1500 |
| Power of coolant motor |
kW |
0.125 |
| Rotation speed of coolant motor |
r/min |
3000 |
| Packing dimension |
Grinding length 500mm |
mm |
2690×2000×2050 |
| Grinding length 750mm |
mm |
2810×2000×2050 |
| Grinding length 1000mm |
mm |
3950×2150×2280 |
| Net weight |
kg |
2020 |
2420 |
3000 |
| Gross weight |
kg |
2730 |
3130 |
3530 |
Applications
1. Application
The machine is used for the external and internal surface grinding of cylindrical and conical workpieces.
2. Scope of application
The machine is suitable for the machining of small-lot shafts and sleeve parts in the machining workshop, tool workshop, overhaul workshop, etc.
3. Operation mode
Manual operation: longitudinal grinding, plunge-cutting grinding.
Features
1. The hydraulic driving system adopts screw pump, so the machine can run smoothly with low noise.
2. The wheel head uses sleeve-type hydrodynamic bearing, gaining the features of high rotation precision and rigidity.
3. The feeding guide way uses plastic-coated guide way, improving the stability and vibration resistance in low-speed running.
4. The machine has the following features: high machining accuracy, rational overall layout, attractive appearance, centralized and visualized operating handles, and simple and safe operation.
Cylindrical grinder/Cylindrical Grinding Machine is a type of grinding machine used to shape the outside of an object. The cylindrical grinder can work on a variety of shapes, however the object must have a central axis of rotation. This includes but is not limited to such shapes as a cylinder, an ellipse, a cam, or a crankshaft.
A cylindrical grinder
Cylindrical grinder/Cylindrical Grinding Machine is defined as having four essential actions:
The work (object) must be constantly rotating;
The grinding wheel must be constantly rotating;
The grinding wheel is fed towards and away from the work;
Either the work or the grinding wheel is traversed with respect to the other.
While the majority of cylindrical grinders employ all four movements, there are grinders that only employ three of the four actions.
History of cylindrical grinder
The origins of the cylindrical grinder, as with all other modern machine tools, stem from the experimentation and invention of John Wilkinson and later Henry Maudslay who built the first horizontal boring machine and the first engine lathe, respectively. The cylindrical grinder owes much of its development from the onset of the Industrial Revolution, particularly to the advent of reliable, inexpensive steel production and later the improvement of the grinding wheel. The basis for the modern day cylindrical grinder was first built in the 1830s by two men working independently, Jonathan Bridges and James Wheaton . It is unclear as to which man had first produced the machine but both are closely tied to the first historical appearance of the modern day tool. It took another 40 years before further improvement and refinement of the tool occurred.
Types of cylindrical grinder/Cylindrical Grinding Machine
There are five different types of cylindrical grinding: outside diameter (OD) grinding, inside diameter (ID) grinding, plunge grinding, creep feed grinding, and centerless grinding.
Outside diameter grinding
OD grinding is grinding occurring on external surface a of an object between the centers. The centers are end units with a point that allow the object to be rotated. The grinding wheel is also being rotated in the same direction when it comes in contact with the object. This effectively means the two surfaces will be moving opposite directions when contact is made which allows for a smoother operation and less chance of a jam up.
Inside diameter grinding
ID grinding is grinding occurring on the inside of an object. The grinding wheel is always smaller than the width of the object. The object is held in place by a collet, which also rotates the object in place. Just as with OD grinding, the grinding wheel and the object rotated in opposite directions giving reversed direction contact of the two surfaces where the grinding occurs.
Plunge grinding
A form of OD grinding, however the major difference is that the grinding wheel makes continuous contact with a single point of the object instead of traversing the object.
Creep feed grinding
Creep Feed is a form of grinding where a full depth of cut is removed in a single pass of the wheel. Successful operation of this technique can reduce manufacturing time by 50%, but often the grinding machine being used must be designed specifically for this purpose. This form occurs in both cylindrical and surface grinding.
Centerless cylindrical grinder
A schematic of the centerless grinding process.
Centerless grinding is a form of grinding where there is no collet or pair of centers holding the object in place. Instead, there is a regulating wheel positioned on the opposite side of the object to the grinding wheel. A work rest keeps the object at the appropriate height but has no bearing on its rotary speed. The workblade is angled slightly towards the regulating wheel, with the workpiece centerline above the centerlines of the regulating and grinding wheel; this means that high spots do not tend to generate corresponding opposite low spots, and hence the roundness of parts can be improved. Centerless grinding is much easier to combine with automatic loading procedures than centered grinding; throughfeed grinding, where the regulating wheel is held at a slight angle to the part so that there is a force feeding the part through the grinder, is particularly efficient.
Control methods
There are three basics ways in which an operator can interact with a cylindrical grinder. Either manual manipulation of the machine, Numerical Control with a punched card system or using Computer Numerical Control using a pre existing interface designed for that machine or by using a PC as an interface to communicate with the grinder. The first two options are rarely if ever used today. CNC operated cylindrical grinders are the most technologically advanced, efficient, reliable systems in the manufacturing industry.
Applications
The cylindrical grinder is responsible for a plethora of innovations and inventions in the progression of science and technology. Any situation in which extremely precise metalworking is required, the cylindrical grinder is able to provide a high level of precision.[citation needed] From the automotive industry to military applications, the benefits of the cylindrical grinder are numerous.