TOS WRD130 WRD150 Floor Type Horizontal Boring Mill
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TOS WRD130 WRD150 Floor Type Boring Milling
  • TOS WRD130 WRD150 Floor Type Boring Milling

TOS WRD130 WRD150 Floor Type Boring Milling

TOS WRD130 WRD150 Floor Type Horizontal Boring Mill can complete a variety of machining on castings, steel parts, and parts made of non-ferrous metals, for drilling, enlarging, boring and reaming holes, milling planes, facing spots and cutting threads.
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Features 
1. The table rotation is supported by plane bearings with large gear rings which mesh with a couple of pinions. The pinions are directly connected to a dual motor together with two low backlash planetary reducers to eliminate drive backlash in B-axis by means of preloaded torque, which guarantees a high rotary and drive accuracy.
2. Heavy-duty linear guideways are adopted in X, Y, Z and V axes; heavy-duty crossed roller bearings are in B axis.
3. Entirely closed-loop detecting system is applied in X, Y, Z and B axes with linear and circular grating. Half closed-loop detecting is carries out in W axis with absolute encoder.
4. Tools are clamped by a disc spring and released by hydraulic power to ensure a convenient process for tool change. The spindle bearing temperature will be monitored in real-time. The headstock is counterbalanced by hydraulic power and drive force in Y-axis is realized through the motor and ballscrew. There is a brake lock mechanism for the spindle in Y axis as well. All feed shafts can be locked by CNC system except in B axis hydraulic clamping mechanism is applied.
 
Technical parameters of TOS WRD130 WRD150 Floor Type Horizontal Boring Mills
Main parameters Unit WRD130 WRD150
CNC system   SIEMENS 840D; FANUC 31i; HEIDENHAIN iTNC 530
Spindle diameter mm 130 150
Spindle taper   ISO50 (7:24) ISO50 (7:24)
Spindle speed (stepless) r/min 10-3000 10-2500
Ram size mm 450x450 (18x18”) 450x450 (18x18”)
Max. spindle torque Nm 2535 2460
Column transverse travel (X) mm 5000-27000 (197-1063”) 5000-27000 (197-1063”)
Headstock vertical travel (Y) mm 2000-4500 (79-177”) 2000-4500 (79-177”)
Ram travel (Z) mm 1000 (39”) 1000 (39”)
Spindle travel (W) mm 700 (28”) 800 (32”)
Feed range of X, Y, Z and W mm/min 1-8000 1-8000
Rapid traverse of X and Y mm/min 16000 16000
Rapid traverse of Z and W mm/min 12000 12000
Total power consumption kVA 86kVA(3ph, 380V, 50Hz) 86kVA(3ph, 380V, 50Hz)
Spindle motor power kW 37 51
 
Technical parameters of TOS WRD130 WRD150 Floor Type Horizontal Boring Mill tool magazine
Tool magazine capacity   40; 60; 80
Pitch of pocket mm 130 (5.1”)
Max. tool diameter / whole tool magazine mm 125 / 150 (4.9 / 5.9”)
Gap between adjacent pocket mm 250 (9.8”)
Max. diameter of special flat tools mm 390 (15”)
Max. tool length mm 400 (16”)
Max. tool weight kg 25
Average tool weight kg 15
Max. unbalance loading kg 80
Total tool change time sec 20
 
Optional equipments
1. Manual universal milling head: HUR50 (A);   
2. Universal milling head: HUI50 (A);

3. Manual vertical milling head: HPR50 (A);       
4. Fork type milling head: HV/V;

5. Facing head: LD650;                                     
6. Clamping angle plate;

7. Clamping cube;                                             
8. Chip conveyor;

9. Tool cooling unit;                         
10. CNC Rotary table;


Usages
Horizontal Boring Machine is a universat one in that they can complete a variety of machining on castings, steel parts, and parts made of non-ferrous metals, for example, drilling, enlarging, boring and reaming holes, milling planes, facing spots and cutting threads. The slide of face plate of this machine can feed in a radial direction thus enlarge the dimension of boring, turning and grooving
 
Horizontal boring machine or horizontal boring mill is a machine tool which bores holes in a horizontal direction. There are three main types — table, planer and floor. The table type is the most common type, as it is the most versatile, it is also known as the universal type.
 
A horizontal boring machine has its work spindle parallel to the ground and work table. Typically there are three linear axes in which the tool head and part move. Convention dictates that the main axis that drives the part towards the work spindle is the Z axis, with a cross-traversing X axis and a vertically traversing Y axis. The work spindle is referred to as the C axis and, if a rotary table is incorporated, its centre line is the B axis.
 
A horizontal boring machine or horizontal boring mill is a machine tool which bores holes in a horizontal direction. There are three main types - table, planer and floor. 
A horizontal boring machine has its work spindle parallel to the ground and work table. Typically there are three linear axes in which the tool head and part move. Convention dictates that the main axis that drives the part towards the work spindle is the Z axis, with a cross-traversing X axis and a vertically traversing Y axis. The work spindle is referred to as the C axis and, if a rotary table is incorporated, its centre line is the B axis.
Horizontal boring machines are often heavy-duty industrial machines used for roughing out large components, but there are high-precision models too. Modern machines use advanced computer numerical control (CNC) systems and techniques. 
Boring Machines
Boring operations can be performed on other than boring machines, such as lathes, milling machines and machining centers. Boring machines, like most other machine tools, can be classified as horizontal or vertical.
Horizontal Boring Machines is made to handle medium to very large-sized parts, but these parts are usually somewhat rectangular in shape, though they may be asymmetrical or irregular. The available cutting tools only limit the size of cut, the rigidity of the spindle, and the available horsepower.
The table-type is built on the same principles as the horizontal-spindle milling machines. The base and column are fastened together, and the column does not move. The tables are heavy, ribbed castings which may hold loads up to 20,000 pounds. 
Size of Horizontal Boring Machines: The basic size of an Horizontal Boring Machines is the diameter of the spindle. Table-type machines usually have spindles from 3 to 6 in. diameter. The larger sizes will transmit more power and, equally important, the spindle will not sag or deflect as much when using a heavy cutting tool while extended. The size is further specified by the size of the table. Although each machine has a "standard" size table, special sizes may be ordered. The principal parts of the horizontal boring machine are shown below. 
Workholding: Workholding is with clamps, bolts or fixtures, the same as with other machines. Rotary tables allow machining of all four faces of a rectangular part or various angle cuts on any shape of part. Rotary tables up to 72-in. square or round are used for large work. If large, rather flat work is to be machined, an angle plate is used. The workpiece is bolted or clamped onto the angle plate so that the "flat" face is toward the spindle. 
Cutting tools: Cutting tools are held in the rotating spindle by a tapered hole and a drawbar. To speed up the process of tool changing, either or both of two things are done: 
• The drawbar (which pulls the tapered tool holder tightly into the spindle hole) can be power operated. Thus, the holder is pulled tight or ejected very quickly. 
• Quick-change tooling is used. A basic holder is secured in the spindle. It has a taper into which tools may be secured by a quarter to half turn of the locking collar. Thus, the operator can change preset tools in 10 to 30 seconds.
Speeds and feeds: Speeds and feeds cover a wide range because of the wide variety of cutters that may be used on the Horizontal Boring Machines. Speeds from 15 to 1500 RPM and feed rates from 0.1 to 40 IPM are commonly used.
Horizontal Boring Machine is a universat one in that they can complete a variety of machining on castings, steel parts, and parts made of non-ferrous metals, for example, drilling, enlarging, boring and reaming holes, milling planes, facing spots and cutting threads. The slide of face plate of this machine can feed in a radial direction thus enlarge the dimension of boring, turning and grooving
 
Horizontal boring machine or horizontal boring mill is a machine tool which bores holes in a horizontal direction. There are three main types — table, planer and floor. The table type is the most common type, as it is the most versatile, it is also known as the universal type.
 
A horizontal boring machine has its work spindle parallel to the ground and work table. Typically there are three linear axes in which the tool head and part move. Convention dictates that the main axis that drives the part towards the work spindle is the Z axis, with a cross-traversing X axis and a vertically traversing Y axis. The work spindle is referred to as the C axis and, if a rotary table is incorporated, its centre line is the B axis.
 
A horizontal boring machine or horizontal boring mill is a machine tool which bores holes in a horizontal direction. There are three main types - table, planer and floor. 
A horizontal boring machine has its work spindle parallel to the ground and work table. Typically there are three linear axes in which the tool head and part move. Convention dictates that the main axis that drives the part towards the work spindle is the Z axis, with a cross-traversing X axis and a vertically traversing Y axis. The work spindle is referred to as the C axis and, if a rotary table is incorporated, its centre line is the B axis.
Horizontal boring machines are often heavy-duty industrial machines used for roughing out large components, but there are high-precision models too. Modern machines use advanced computer numerical control (CNC) systems and techniques. 
Boring Machines
Boring operations can be performed on other than boring machines, such as lathes, milling machines and machining centers. Boring machines, like most other machine tools, can be classified as horizontal or vertical.
Horizontal Boring Machines is made to handle medium to very large-sized parts, but these parts are usually somewhat rectangular in shape, though they may be asymmetrical or irregular. The available cutting tools only limit the size of cut, the rigidity of the spindle, and the available horsepower.
The table-type is built on the same principles as the horizontal-spindle milling machines. The base and column are fastened together, and the column does not move. The tables are heavy, ribbed castings which may hold loads up to 20,000 pounds. 
Size of Horizontal Boring Machines: The basic size of an Horizontal Boring Machines is the diameter of the spindle. Table-type machines usually have spindles from 3 to 6 in. diameter. The larger sizes will transmit more power and, equally important, the spindle will not sag or deflect as much when using a heavy cutting tool while extended. The size is further specified by the size of the table. Although each machine has a "standard" size table, special sizes may be ordered. The principal parts of the horizontal boring machine are shown below. 
Workholding: Workholding is with clamps, bolts or fixtures, the same as with other machines. Rotary tables allow machining of all four faces of a rectangular part or various angle cuts on any shape of part. Rotary tables up to 72-in. square or round are used for large work. If large, rather flat work is to be machined, an angle plate is used. The workpiece is bolted or clamped onto the angle plate so that the "flat" face is toward the spindle. 
Cutting tools: Cutting tools are held in the rotating spindle by a tapered hole and a drawbar. To speed up the process of tool changing, either or both of two things are done: 
• The drawbar (which pulls the tapered tool holder tightly into the spindle hole) can be power operated. Thus, the holder is pulled tight or ejected very quickly. 
• Quick-change tooling is used. A basic holder is secured in the spindle. It has a taper into which tools may be secured by a quarter to half turn of the locking collar. Thus, the operator can change preset tools in 10 to 30 seconds.
Speeds and feeds: Speeds and feeds cover a wide range because of the wide variety of cutters that may be used on the Horizontal Boring Machines. Speeds from 15 to 1500 RPM and feed rates from 0.1 to 40 IPM are commonly used.
1. The table rotation is supported by plane bearings with large gear rings which mesh with a couple of pinions. The pinions are directly connected to a dual motor together with two low backlash planetary reducers to eliminate drive backlash in B-axis by means of preloaded torque, which guarantees a high rotary and drive accuracy.
2. Heavy-duty linear guideways are adopted in X, Y, Z and V axes; heavy-duty crossed roller bearings are in B axis.
3. Entirely closed-loop detecting system is applied in X, Y, Z and B axes with linear and circular grating. Half closed-loop detecting is carries out in W axis with absolute encoder.
4. Tools are clamped by a disc spring and released by hydraulic power to ensure a convenient process for tool change. The spindle bearing temperature will be monitored in real-time. The headstock is counterbalanced by hydraulic power and drive force in Y-axis is realized through the motor and ballscrew. There is a brake lock mechanism for the spindle in Y axis as well. All feed shafts can be locked by CNC system except in B axis hydraulic clamping mechanism is applied.
Technical parameters of TOS WRD130 WRD150 Floor Type Horizontal Boring Mills
Main parameters Unit WRD130 WRD150
CNC system   SIEMENS 840D; FANUC 31i; HEIDENHAIN iTNC 530
Spindle diameter mm 130 150
Spindle taper   ISO50 (7:24) ISO50 (7:24)
Spindle speed (stepless) r/min 10-3000 10-2500
Ram size mm 450x450 (18x18”) 450x450 (18x18”)
Max. spindle torque Nm 2535 2460
Column transverse travel (X) mm 5000-27000 (197-1063”) 5000-27000 (197-1063”)
Headstock vertical travel (Y) mm 2000-4500 (79-177”) 2000-4500 (79-177”)
Ram travel (Z) mm 1000 (39”) 1000 (39”)
Spindle travel (W) mm 700 (28”) 800 (32”)
Feed range of X, Y, Z and W mm/min 1-8000 1-8000
Rapid traverse of X and Y mm/min 16000 16000
Rapid traverse of Z and W mm/min 12000 12000
Total power consumption kVA 86kVA(3ph, 380V, 50Hz) 86kVA(3ph, 380V, 50Hz)
Spindle motor power kW 37 51
 
Technical parameters of TOS WRD130 WRD150 Floor Type Horizontal Boring Mill tool magazine
Tool magazine capacity   40; 60; 80
Pitch of pocket mm 130 (5.1”)
Max. tool diameter / whole tool magazine mm 125 / 150 (4.9 / 5.9”)
Gap between adjacent pocket mm 250 (9.8”)
Max. diameter of special flat tools mm 390 (15”)
Max. tool length mm 400 (16”)
Max. tool weight kg 25
Average tool weight kg 15
Max. unbalance loading kg 80
Total tool change time sec 20
  
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