Technical parameters of HMC800HT Twin Pallet Horizontal Machining Centre
Model |
Unit |
HMC800 |
Type |
|
HT |
CNC system |
|
SIEMENS 840D sl |
Worktable size (L x W x No.) |
mm |
800x800x2 (32”x32”x2) |
T slot (width x No.) |
mm |
22x5 |
Central hole of worktable |
mm |
Φ75H7 |
Max load of worktable |
kg |
2200 |
Max workpiece diameter and height |
mm |
Φ1500x1300 (59x51”) |
Table rotation |
° |
±360° |
Table indexing (B axis) |
° |
0.001° |
X axis travel |
mm |
1500 (59”) |
Y axis travel |
mm |
1200 (47”) |
Z axis travel |
mm |
1200 (47”) |
Table exchange time |
s |
46 |
Distance from spindle nose to worktable center |
mm |
180-1380 (7.1-54”) |
Distance from spindle center to worktable surface |
mm |
100-1300 (3.9-51”) |
Spindle taper |
|
ISO50 |
Spindle speed |
rpm |
Stepless; 40-6000 |
Spindle motor power |
kW |
30 / 41 |
Spindle torque |
Nm |
1050 / 1435 |
Rotary table motor torque |
Nm |
1300 |
Feed speed of X, Y, Z axis |
mm/min |
1-10000 |
Feed speed of B axis |
°/min |
1-1800 (5 rpm) |
Rapid traverse of X / Y / Z axis |
mm/min |
30000 / 20000 / 30000 |
Rapid traverse of B axis |
°/min |
14400 (40 rpm) |
Tool holder |
|
MAS 403 (45°); BT50 |
Tool capacity |
|
40 |
Max tool weight |
kg |
20 |
Max tool length |
mm |
400 (16”) |
Max tool diameter |
mm |
Φ125 (full) / Φ250 (empty) (4.9 / 9.8”) |
Tool change time (T-T) |
s |
4 |
Positioning accuracy of X, Y, Z axis |
mm |
0.020 |
Positioning accuracy of B axis |
‘’ |
10’’ |
Repositioning accuracy of X, Y, Z axis |
mm |
0.013 |
Repositioning accuracy of B axis |
‘’ |
4’’ |
Air source |
m3/min |
0.3 |
Power consumption |
kVA |
105 |
Net weight |
kg |
30000 |
Machine dimension (L x W x H) |
mm |
10085x5860x3500 |
Standard equipments
1 |
SIEMENS 840D sl |
SIEMENS, Germany |
2 |
X/Y/Z driver and motor |
SIEMENS, Germany |
3 |
Spindle driver and motor |
SIEMENS, Germany |
4 |
Rotary table torque motor |
SIEMENS, Germany |
5 |
Spindle gear box |
ZF, Germany |
6 |
Ball screw (X/Y/Z) |
1+F, Germany |
7 |
Linear guideway (X/Y/Z) |
SCHNEEBERGER, Switzerland |
8 |
Ball screw bearing |
NTN, Japan |
9 |
Rotary table bearing |
THK, Japan |
10 |
Spindle bearing |
FAG, Germany |
11 |
Main electrical components |
SCHNEIDER, France |
12 |
ATC: 40 |
GIFU, Taiwan |
13 |
Auto lubricating device |
Yongjia LUBE, China |
14 |
Cable towline |
Igus, Germany |
15 |
Pneumatic components |
SMC, Japan |
16 |
Hydraulic pressure components |
YUKEN, Japan |
17 |
Air gun |
Sunrise, America |
18 |
Chip conveyor |
China |
19 |
Protecting cover |
China |
20 |
Air conditioner |
China |
21 |
Spindle oil cooling device |
China |
22 |
Worktable round optical scale |
FAGOR, Spain |
23 |
Linear optical scale (X/Y/Z)
(no linear optical scale for half loop closed) |
FAGOR, Spain |
Features
1. Double worktable automatic switching system greatly increases work efficiency and saves time.
2. Bed adopts “T” structure; column adopts gantry frame; headstock is designed in symmetric form.
3. Basic big parts adopt phenolic sand molding and high-strength Meehanite cast iron to ensure anti-twist capacity.
4. Basic big parts are after double tempering to relieve stress and guarantee continuous and stable precision.
5. AC servo motor is connected to ballscrew with coupling enabling feed and rapid traverse of X, Y and Z axes.
6. X, Y and Z axes adopt SCHNEEBERGER heavy load roller guideway (width of 45mm) with high rigidity.
7. Spindle is supported by front and rear bearings with high precision, high speed and low temperature rise.
8. CNC rotary table adopts torque motor to drive the worktable with short transmission chain, “zero” backlash; THK crossed roller bearing meets high speed rotation and improves radial loading capacity, dynamic and static rigidity.
9. Exchangeable Worktable Horizontal Machining Center CNC rotary table can achieve automatic continuous rotation; torque motor achieves full-closed loop control through high precision angle encoder.
10. Horizontal Machining Center CNC rotary table adopts disk spring clamping and hydraulic loosening, which guarantees no angular displacement and increases eccentric load capacity.
11. Exchange of worktable is driven by servo motor; after reducer, pinion and gear ring, the power is used to drive the pallet to rotate along the center axis.
12. X, Y and Z axes feedback servo system adopts FAGOR grating scale full-close loop control; Exchangeable Worktable Horizontal Machining Center B axis adopts FAGOR high precision angle encoder closed-loop control.
Horizontal Machining, also known as milling, relies on rotary cutters to remove metal from a workpiece. Horizontal machining occurs on a horizontal machining center (HMC), which employs a spindle that is parallel to the ground floor. With a horizontally oriented spindle, tools stick out of the side of the tool holder and cut across the side of a workpiece, encouraging chips to fall away from the table. Horizontal machining centers also allow for two-pallet changer integration to facilitate unattended operation and reduce part cycle times.
While FORTUNE PACIFIC horizontal machining centers range in size and capacity, we design each one with quality, reliability, ease of operation and safety in mind. Furthermore, thanks to our Production-On-Demand manufacturing philosophy, all of FORTUNE PACIFIC horizontal machining centers incorporate the latest, most advanced milling technology for boosting productivity and growing your business.
Whether your application calls for heavy-duty or high-speed machining of big or small parts in a high- or low-production environment, FORTUNE PACIFIC offer the widest range of horizontal machining centers in the industry to ensure you have the best solution for your needs with the lowest cost of ownership.
The Twin Pallet Horizontal Machining Center is said to be designed to help job shops step into higher levels of production, such as a 24/7 duty cycle to maximize productivity. FORTUNE PACIFIC says the machining center offers a rigid boxway construction, accuracy, consistent repeatability, standard simultaneous fourth-axis machining and a range of cutting power.
Using a digital control for faster program execution speeds, Twin Pallet Horizontal Machining Center produces a smoother surface finish when contouring at high spindle speeds.
Twin Pallet Horizontal Machining Center with automatic pallet changer are designed for higher efficiency and reliability. With a horizontally oriented spindle, the tool cuts the workpiece on its side. This allows for the chips to fall away from the work table. HMC’s are also designed to be more rigid and with larger tool storage capacities. This design allows for increased repeatability and overall versatility. Horizontal Machining Centers without pallet changers are also available if you are just looking for a more rigid solution over a vertical machining center.
Twin Pallet Horizontal Machining Center Series with automatic pallet changer combine proven machine design with advance technology in control and manufacturing. Reliability and performance make this series a favorite among demanding job shops and in-house productions alike. The heavy cutting spindle and rigid machine structure enable higher machining efficiency with better finish and longer tool life – resulting in greater productivity and profitability all around. Upgrade your global competitiveness today with help of FORTUNE PACIFIC Twin Pallet Horizontal Machining Center.